Sacrificial Positive Electrode Material With Reduced Gas Generation And Method For Preparing Same

Patent metadata

Field	Value
Publication number	US-2023331583-A1
Application number	US-202218004743-A
Country	US
Kind code	A1
Filing date	Feb 18, 2022
Priority date	Feb 23, 2021
Publication date	Oct 19, 2023
Grant date	—

Abstract

Provided are a sacrificial positive electrode material with a reduced gas generation amount and a method of preparing the same. The method includes calcinating a raw material mixture of lithium oxide (Li 2 O) and cobalt oxide (CoO) to prepare a lithium cobalt metal oxide, wherein the lithium oxide (Li 2 O) has an average particle size (D50) of 50 µm or less, and the resulting sacrificial positive electrode material has an electrical conductivity of 1 × 10 -4 S/cm or more. The method of preparing a sacrificial positive electrode material can reduce the generation of gas, particularly, oxygen (O 2 ) gas, in an electrode assembly during charging of a battery by adjusting the electrical conductivity of the sacrificial positive electrode material within a specific range using lithium oxide that satisfies a specific size, and thus the stability and lifespan of the battery including the same can be effectively enhanced.

First claim

1 . A method of preparing a sacrificial positive electrode material, comprising:
calcinating a raw material mixture of lithium oxide (Li 2 O) and cobalt oxide (CoO) to prepare a lithium cobalt metal oxide represented by the following Chemical Formula 1, wherein the lithium oxide (Li 2 O) has an average particle size (D 50 ) of 50 µm or less, and the sacrificial positive electrode material has an electrical conductivity of 1 × 10 -4 S/cm or more:

wherein,
M is at least one selected from the group consisting of Ti, Al, Zn, Zr, Mn, and Ni,
A is an oxygen-substituted halogen, and
x, y, and z satisfy 5≤x≤7, 0≤y≤0.4, and 0≤z≤0.001.

2 . The method of claim 1 , wherein the electrical conductivity ranges from 1 × 10 -3 S/cm to 9 x 10 -3 S/cm.

3 . The method of claim 1 , wherein the calcinating is performed at 500 to 800° C.

4 . The method of claim 1 , wherein the raw material mixture of lithium oxide (Li 2 O) and cobalt oxide (CoO) is obtained by mixing lithium oxide (Li 2 O) and cobalt oxide (CoO) at a molar ratio of 2 to 4:1.

5 . The method of claim 1 , wherein the lithium oxide (Li 2 O) has an average particle size (D 50 ) of 15 µm to 35 µm.

6 . The method of claim 1 , wherein the lithium oxide (Li 2 O) has a minimum particle size (D min ) of 2 µm or more.

7 . The method of claim 1 , wherein the lithium oxide (Li 2 O) has a unimodal particle size distribution, wherein
80 to 90% of all particles are in a particle size range of 10 µm to 45 µm, and 65 to 75% of all particles are in a particle size range of 15 µm to 35 µm.

8 . The method of claim 1 , wherein the sacrificial positive electrode material satisfies the following Equation 1:
V gas = − 1.07 × D Li2O + A ­­­[Equation 1] wherein, V gas represents an amount (units: mL/g) of gas generated in an electrode assembly comprising the sacrificial positive electrode material, D Li2O represents an average particle size (D 50 , units: µm) of lithium oxide (Li 2 O), and A is a constant and satisfies 128≤A≤132.

9 . A positive electrode comprising:
a positive electrode current collector; and a positive electrode mixture layer on the positive electrode current collector, the positive electrode mixture layer comprising a positive electrode active material, a conductive material, an organic binder polymer, and a sacrificial positive electrode material, wherein the sacrificial positive electrode material comprises a lithium cobalt metal oxide represented by the following Chemical Formula 1 and has an electrical conductivity of 1 × 10 - 4 S/cm or more:

wherein,
M is at least one selected from the group consisting of Ti, Al, Zn, Zr, Mn, and Ni,
A is an oxygen-substituted halogen,
x, y, and z satisfy 5≤x≤7, 0≤y≤0.4, and 0≤z≤0.001.

10 . The positive electrode of claim 9 , wherein the positive electrode active material is a lithium composite transition metal oxide comprising two or more elements selected from the group consisting of nickel (Ni), cobalt (Co), manganese (Mn), aluminum (Al), zinc (Zn), titanium (Ti), magnesium (Mg), chromium (Cr), and zirconium (Zr).

11 . The positive electrode of claim 9 , wherein the sacrificial positive electrode material is included in an amount of 0.001 to 5.0 parts by weight with respect to 100 parts by weight of the positive electrode active material.

12 . An electrode assembly comprising the positive electrode of claim 9 .

13 . A lithium secondary battery comprising the electrode assembly of claim 12 .

Assignees

• Lg Energy Solution Ltd

Inventors

• Yoo Tae Gu
• Jung Wang Mo
• Jo Chi Ho
• Kim Ji Hye
• Jung Hae Jung
• Heo Jong Wook

Classifications

• C01G51/82

  Compounds containing cobalt, with or without oxygen or hydrogen, and containing two or more other elements · CPC title

• C01G51/42 Primary

  containing alkali metals, e.g. LiCoO2 · CPC title

• C01G51/006

  Chemistry & Metallurgy · mapped topic

• H01M10/052

  Li-accumulators · CPC title

• C01P2004/61

  Micrometer sized, i.e. from 1-100 micrometer · CPC title