Noble metal nanocluster catalysts for oxygen evolution reaction and water splitting system using the same

Patent metadata

Field	Value
Publication number	US-2023330655-A1
Application number	US-202318188459-A
Country	US
Kind code	A1
Filing date	Mar 23, 2023
Priority date	Apr 14, 2022
Publication date	Oct 19, 2023
Grant date	—

Abstract

Disclosed are an electrochemical catalyst capable of lowering the overpotential of the oxygen evolution reaction (OER) during a water splitting reaction even with a very small amount of noble metal in the complicated water splitting reaction that requires high overpotential, and a water splitting system using the same.

First claim

What is claimed is:

1 . A catalyst for an oxygen evolution reaction electrode for water splitting, the catalyst comprising:
a nanostructure containing cobalt hydroxide; and noble metal nanoclusters dispersed in an amount of 0.5 to 2% by weight, based on a total weight of the catalyst, in the nanostructure.

2 . The catalyst according to claim 1 , wherein the cobalt hydroxide is β-Co(OH) 2 .

3 . The catalyst according to claim 1 , wherein the nanostructure is a multidimensional structure in which nanosheets are assembled.

4 . The catalyst according to claim 1 , wherein the noble metal nanoclusters comprise at least one selected from the group consisting of rhodium, platinum and palladium.

5 . The catalyst according to claim 1 , wherein the noble metal nanoclusters have a size of 1 nm or less.

6 . A method of preparing a catalyst for an oxygen evolution reaction electrode for water splitting, the method comprising operations:
a) adding a cobalt precursor and a noble metal precursor to an aqueous medium to prepare a precursor solution, b) converting the cobalt precursor in the precursor solution into a nanostructure containing cobalt hydroxide by use of a reducing agent to form a product in which noble metal nanoclusters are dispersed in the nanostructure; and c) recovering the product, wherein the noble metal nanoclusters are present in an amount of 0.5 to 2% by weight, based upon the weight of the catalyst.

7 . The method according to claim 6 , wherein operation (b) is conducted by single-step reduction.

8 . The method according to claim 6 , wherein the cobalt precursor comprises at least one selected from the group consisting of halides, sulfates, nitrates, phosphates, carbonates, acetates, and hydrates thereof.

9 . The method of claim 6 , wherein the noble metal precursor comprises at least one selected from the group consisting of halides, organic acid salts, inorganic acid salts, hydroxides, complexes, combinations thereof and hydrates thereof,
wherein the noble metal comprises at least one selected from the group consisting of rhodium, platinum and palladium.

10 . The method of claim 6 , wherein the cobalt precursor in the precursor solution has a concentration from 50 to 200 mM and the noble metal precursor in the precursor solution has a concentration from 1 to 10 mM, and
wherein a molar ratio of the noble metal precursor to the cobalt precursor ranges from 0.01:1 to 0.06:1.

11 . The method of claim 6 , wherein the reducing agent comprises at least one selected from the group consisting of hydrazine, ascorbic acid, sodium hydroxide, potassium hydroxide, tannic acid, dimethylformamide, tetrabutylammonium borohydride, lithium borohydride and sodium borohydride,
wherein a molar ratio of the reducing agent to the total metal precursor ranges from 0.1 to 5.

12 . An oxygen evolution reaction electrode for water splitting, the oxygen evolution reaction electrode comprising:
an electrode substrate; and a noble metal nanocluster catalyst loaded on the electrode substrate; wherein the noble metal nanocluster catalyst comprises: a nanostructure containing cobalt hydroxide, and noble metal nanoclusters dispersed in an amount of 0.5 to 2% by weight, based upon a total weight of the catalyst, in the nanostructure.

13 . The oxygen evolution reaction electrode according to claim 12 , wherein the oxygen evolution reaction electrode exhibits an overpotential of 0.4 V (vs. RHE) or less at a reference current density of 10 mA/cm 2 , and a scanning rate of 5 mV/s in the presence of 1 M KOH (pH 14).

14 . The oxygen evolution reaction electrode according to claim 13 , wherein an amount of the noble metal nanocluster catalyst loaded on the electrode ranges from 0.02 to 0.1 mg/cm 2 .

15 . A water splitting system comprising:
an anode and a cathode as electrochemical electrodes electrically connected to an external power source; and an aqueous medium containing an electrolyte, wherein, upon application of a voltage from the external power source, oxygen is generated at the anode and hydrogen is generated at the cathode, the anode comprises a noble metal nanocluster catalyst loaded on an electrode substrate, and the noble metal nanocluster catalyst comprises (i) a nanostructure containing cobalt hydroxide, and (ii) noble metal nanoclusters dispersed in an amount of 0.5 to 2% by weight, based upon a total weight of the catalyst, in the nanostructure.

16 . The water splitting system according to claim 15 , wherein the aqueous medium containing the electrolyte is an alkaline medium or an acidic medium.

17 . The water splitting system according to claim 16 , wherein the electrolyte in the alkaline medium comprises at least one selected from the group consisting of potassium hydroxide, potassium hydrogen carbonate, potassium bicarbonate, sodium hydrogen carbonate, sodium hydroxide, and lithium hydroxide, and
the electrolyte in the acidic medium comprises at least one selected from the group consisting of sulfuric acid, nitric acid, phosphoric acid, perchloric acid and hydrochloric acid.

18 . The water splitting system according to claim 15 , wherein the anode has an overpotential of 0.4 V (vs. RHE) or less at a reference current density of 10 mA/cm 2 , and a scanning rate of 5 mV/s in the presence of 1 M KOH (pH 14), and
the anode has a Tafel slope of 100 mV/dec or less.

19 . The water splitting system according to claim 15 , wherein an amount of the noble metal nanocluster catalyst loaded on the electrode ranges from 0.02 to 0.1 mg/cm 2 .

20 . A catalyst comprising:
a nanostructure including a plurality of nanosheets; and noble metal nanoclusters dispersed in the nanostructure, wherein the nanostructure contains cobalt hydroxide, and wherein a weight of the noble metal nanoclusters is 0.5 to 2% by weight of a total weight of the catalyst.

Assignees

• Sk Innovation Co Ltd

Inventors

• Han Hyun Su
• Im Ju Hwan
• Kim Hee Soo
• Seok Tae Hong
• Lee Seung Ok

Classifications

• B01J37/033 Primary

  Using Hydrolysis · CPC title

• B01J23/464

  Rhodium · CPC title

• B01J21/06

  Silicon, titanium, zirconium or hafnium; Oxides or hydroxides thereof · CPC title

• C25B1/04 Primary

  by electrolysis of water · CPC title

• C25B11/093

  at least one noble metal or noble metal oxide and at least one non-noble metal oxide · CPC title