Electrode

Patent metadata

Field	Value
Publication number	US-2023317955-A1
Application number	US-202118024531-A
Country	US
Kind code	A1
Filing date	Sep 27, 2021
Priority date	Sep 28, 2020
Publication date	Oct 5, 2023
Grant date	—

Abstract

An electrode has a current collector and an active material layer, which can provide an electrode capable of ensuring high levels of adhesion force between particles, and adhesion force between the active material layer and the current collector compared with a binder content in the active material layer. An-electrochemical element and a secondary battery comprising the electrode are also provided.

First claim

1 . An electrode, comprising:
a current collector; and an active material layer, the active material layer including an electrode active material and a binder, on one side of the current collector,
wherein the electrode satisfies an Equation 1,
17≤ A/W   [Equation 1]

wherein A is a percentage (100×A2/A1) of an area (A2) occupied by the binder on a surface of the current collector relative to a total area (A1) of the surface of the current collector, W is a content ratio (weight %) of the binder in the active material layer, and a unit of A/W is wt −1 .

2 . The electrode according to claim 1 , wherein the current collector is a film, sheet or foil comprising one or more of stainless steel, aluminum, nickel, titanium, baked carbon, copper, carbon, stainless steel surface-treated with nickel, titanium or silver, or an aluminum-cadmium alloy.

3 . The electrode according to claim 1 , wherein the binder comprises one or more of PVDF (poly(vinylidene fluoride)), PVA (poly(vinyl alcohol)), polyvinylpyrrolidone, tetrafluoroethylene, polyethylene, polypropylene, an ethylene-propylene-diene terpolymer (EPDM), a sulfonated EPDM, SBR (styrene-butadiene rubber), or fluororubber.

4 . The electrode according to claim 1 , wherein the binder is a particulate binder.

5 . The electrode according to claim 4 , wherein a ratio (D1/D2) of an average particle diameter (D1) of the electrode active material relative to an average particle diameter (D2) of the binder is in a range from 10 to 1,000.

6 . The electrode according to claim 5 , wherein the binder has the average particle diameter (D2) in a range from 50 nm to 500 nm.

7 . The electrode according to claim 1 , wherein the content ratio of the binder in the active material layer is in a range from 0.5 weight % to 10 weight %.

8 . The electrode according to claim 1 , wherein the electrode active material is a positive electrode active material, comprising one or more selected from the group consisting of LiCoO 2 , LiMn 2 O 4 , LiCoPO 4 , LiFePO 4 , LiNiMnCoO 2 and LiNi 1−x−y−z Co x M1 y M2 z O 2 ,
wherein M1 and M2 are each independently any one selected from the group consisting of Al, Ni, Co, Fe, Mn, V, Cr, Ti, W, Ta, Mg, and Mo, wherein x, y and z are each independently an atomic fraction of oxide composition elements, satisfying 0≤x<0.5, 0≤y<0.5, 0≤z<0.5, 0<x+y+z≤1.

9 . The electrode according to claim 1 , wherein the electrode active material is comprised in an amount of 1,000 to 10,000 parts by weight relative to 100 parts by weight of the binder.

10 . The electrode according to claim 1 , wherein the active material layer has a thickness in a range from 10 μm to 500 μm.

11 . The electrode according to claim 1 , wherein the active material layer has a porosity of 35% or less.

12 . The electrode according to claim 1 , wherein an intermediate layer comprising a compound of Formula 1 is present between the active material layer and the current collector:

wherein, R 1 is an alkyl group with 6 or less carbon atoms or an alkenyl group with 6 or less carbon atoms, wherein the alkyl group of R 1 is optionally substituted with one or more amino groups, and R 2 to R 4 are each independently an alkyl group with 1 to 4 carbon atoms.

13 . An electrochemical element, comprising:
the electrode of claim 1 as a negative electrode or a positive electrode.

14 . A secondary battery, comprising:
the electrode of claim 1 as a negative electrode or a positive electrode.

15 . The electrode according to claim 1 , wherein the electrode active material is a negative electrode active material, wherein the negative electrode active material is one or more of natural graphite, artificial graphite, carbonaceous materials, lithium-containing titanium composite oxides, Si, Sn, Li, Zn, Mg, Cd, Ce, Ni or Fe metals (Me), alloy composed of the metals (Me); oxide (MeOx) of the metals (Me); or composite of the metals (Me) with carbon.

16 . The electrode of claim 11 , wherein the active material layer has a porosity of 5% to 35%.

17 . The electrode of claim 12 , wherein the alkyl group of R 1 is substituted with one or more amino groups.

Assignees

• Lg Energy Solution Ltd

Inventors

• Lee Geun Sung
• Lee Il Ha
• Song In Taek
• Kim Ki Hwan
• Mok Yeong Bong
• Lee Ho Chan

Classifications

• H01M4/623 Primary

  fluorinated polymers · CPC title

• H01M4/662

  Alloys (collectors of lead alloys H01M4/685) · CPC title

• H01M4/405

  Alloys based on lithium · CPC title

• H01M4/583

  Carbonaceous material, e.g. graphite-intercalation compounds or CFx · CPC title

• H01M2004/021

  Physical characteristics, e.g. porosity, surface area · CPC title