Fiber having integral weak interface coating, method of making and composite incorporating the fiber

US2023304194A1 · US · A1

Patent metadata
FieldValue
Publication numberUS-2023304194-A1
Application numberUS-202218083817-A
CountryUS
Kind codeA1
Filing dateDec 19, 2022
Priority dateAug 9, 2019
Publication dateSep 28, 2023
Grant date

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  1. Title

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  2. Abstract

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  3. Assignees and inventors

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  4. Key dates

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  5. First independent claim

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  6. CPC / IPC classifications

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  7. Citations and related patents

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Abstract

Official abstract text for this publication.

Disclosed is a method of coating a high temperature fiber including depositing a base material on the high temperature fiber using atomic layer deposition, depositing an intermediate material precursor on the base material using molecular layer deposition, depositing a top material on the intermediate material precursor or the intermediate layer using atomic layer deposition, and heat treating the intermediate precursor. The intermediate material in the final coating includes a structural defect, has lower density than the top material or a combination thereof. Also disclosed are the coated high temperature fiber and a composite including the high temperature fiber.

First claim

Opening claim text (preview).

What is claimed is: 1 . A coated high temperature fiber comprising a multi-material coating on the high temperature fiber wherein the multi-material coating has a base material in contact with the high temperature fiber, an intermediate material in contact with the base material and a top material in contact with the intermediate material and further wherein the intermediate material comprises a structural defect, has a lower density than the top material or a combination thereof. 2 . The coated high temperature fiber of claim 1 , wherein the intermediate material has a structural defect selected from the group consisting of pores, cracks, voids, gaps, dislocations, shear bands, and combinations thereof. 3 . The coated high temperature fiber of claim 1 , wherein the base material has a thickness of 1 to 10,000 nm. 4 . The coated high temperature fiber of claim 1 , wherein the intermediate material comprises a metal oxide, carbide, nitride, or boride material and combinations thereof. 5 . The coated high temperature fiber of claim 1 , wherein the intermediate material has a porosity of 1 to 75%. 6 . The coated high temperature fiber of claim 1 , wherein the intermediate material has a thickness of 0.02 to 50 nm. 7 . The coated high temperature fiber of claim 1 , wherein the top material has a thickness of 1 to 10,000 nm. 8 . A composite comprising a coated high temperature fiber disposed in a matrix wherein the coated high temperature fiber has a multi-material coating on the high temperature fiber and the multi-material coating has a base material in contact with the high temperature fiber, an intermediate material in contact with the base material and a top material in contact with the intermediate material and further wherein the intermediate material has a structural defect, has lower density than the top material, or a combination thereof. 9 . The composite of claim 8 , wherein the intermediate material has a structural defect selected from the group consisting of pores, cracks, voids, gaps, dislocations, shear bands, and combinations thereof. 10 . The composite of claim 8 , wherein the base material has a thickness of 1 to 10,000 nm. 11 . The composite of claim 8 , wherein the intermediate material has a thickness of 0.02 to 50 nm. 12 . The composite of claim 8 , wherein the top material has a thickness of 1 to 10,000 nm. 13 . The composite of claim 8 , wherein the intermediate material has a porosity of 1 to 75%.

Assignees

Inventors

Classifications

  • D01F11/00Primary

    Chemical after-treatment of artificial filaments or the like during manufacture · CPC title

  • the non-glass component being in the form of fibres, filaments, yarns, felts or woven material · CPC title

  • Silicon carbide · CPC title

  • Nitrides · CPC title

  • Boron nitride · CPC title

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Frequently asked questions

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What does patent US2023304194A1 cover?
Disclosed is a method of coating a high temperature fiber including depositing a base material on the high temperature fiber using atomic layer deposition, depositing an intermediate material precursor on the base material using molecular layer deposition, depositing a top material on the intermediate material precursor or the intermediate layer using atomic layer deposition, and heat treating …
Who is the assignee on this patent?
Raytheon Tech Corp
What technology area does this patent fall under?
Primary CPC classification D01F11/00. Mapped technology areas include Textiles & Paper.
When was this patent published?
Publication date Thu Sep 28 2023 00:00:00 GMT+0000 (Coordinated Universal Time) (A1). Legal status and post-grant events are not shown on this page.
What related patents are in patentsdb?
We list 2 related publications on this page (citations in our corpus or others sharing the same primary CPC).