Battery module and manufacturing method of battery module

Patent metadata

Field	Value
Publication number	US-2023253662-A1
Application number	US-202218091812-A
Country	US
Kind code	A1
Filing date	Dec 30, 2022
Priority date	Feb 4, 2022
Publication date	Aug 10, 2023
Grant date	—

Abstract

A battery module includes a cell stack in which a plurality of battery cells are stacked; and a housing having a plurality of accommodation spaces partitioned by a partition member, to accommodate a plurality of the cell stack, wherein the housing includes a first frame and a second frame, coupled to each other to form the plurality of accommodation spaces, wherein the first frame and the second frame include a coupling portion that is coupled in a fitting coupling manner, respectively.

First claim

What is claimed is:

1 . A battery module comprising:
a cell stack in which a plurality of battery cells are stacked; and a housing having a plurality of accommodation spaces partitioned by a partition member, to accommodate a plurality of the cell stack, wherein the housing includes a first frame and a second frame, coupled to each other to form the plurality of accommodation spaces, wherein the first frame and the second frame include a coupling portion that is coupled in a fitting coupling manner, respectively.

2 . The battery module of claim 1 , wherein the first frame and the second frame have a first coupling position for inserting the cell stack into the plurality of accommodation spaces, and a second coupling position, of which a gap between the first frame and the second frame is narrower than those in the first coupling position,
wherein the coupling portion is configured such that the first frame and the second frame have the first coupling position and the second coupling position.

3 . The battery module of claim 2 , wherein, in the second coupling position, the first frame and the second frame have a state of pressing the cell stack in a direction away from the first coupling position to the second coupling position.

4 . The battery module of claim 2 , wherein, in the second coupling position, the first frame and the second frame have a state of pressing the cell stack in a direction in which the plurality of battery cells are stacked.

5 . The battery module of claim 2 , wherein the coupling portion comprises a first coupling portion included in the first frame and a second coupling portion included in the second frame,
wherein one of the first coupling portion and the second coupling portion includes a tongue portion, and the other of the first coupling portion and the second coupling portion includes a groove portion into which the tongue portion is inserted and coupled.

6 . The battery module of claim 5 , wherein the first coupling portion and the second coupling portion comprise a stopping member maintaining a coupled state of the first coupling portion and the second coupling portion in the first coupling position, respectively.

7 . The battery module of claim 5 , wherein the tongue portion is maximally inserted into an inner space of the groove portion in the second coupling position.

8 . The battery module of claim 5 , wherein the first coupling portion and the second coupling portion comprise a position fixing member maintaining a coupled state of the first coupling portion and the second coupling portion in the second coupling position, respectively.

9 . The battery module of claim 5 , wherein, based on a cross-section in a direction in which the tongue portion extends, the tongue portion and the groove portion have a shape in which a width decreases in a direction in which the tongue portion extends, respectively, and
at least a portion of the tongue portion is exposed to an outside of the groove portion in the first coupling position.

10 . The battery module of claim 9 , wherein the tongue portion is forcedly inserted into the groove portion in the second coupling position.

11 . The battery module of claim 5 , wherein an adhesive member fixing a position of the tongue portion in the second coupling position is disposed in the groove portion.

12 . The battery module of claim 2 , wherein the first frame comprises a first plate facing a first surface of the cell stack, and a first extension plate extending from the first plate to face a second surface, perpendicular to the first surface, and
the second frame comprises a second plate spaced apart from the first plate, and a second extension plate extending from the second plate and facing the second surface of the cell stack, wherein the first extension plate and the second extension plate correspond to the partition member.

13 . The battery module of claim 12 , wherein the first frame and the second frame have a T-shaped cross-section, respectively, and
two accommodation spaces in which the cell stack is accommodated on both sides of the partition member, respectively, based on the partition member, are formed in the housing.

14 . The battery module of claim 12 , wherein the housing further comprises a cover plate forming the plurality of accommodation spaces together with the first frame and the second frame,
wherein the cover plate includes a side plate disposed to oppose the first extension plate and the second extension plate and respectively connected to both ends of the first plate and both ends of the second plate, and an end plate disposed on front and rear surfaces of the cell stack.

15 . The battery module of claim 14 , further comprising a busbar assembly disposed between the cell stack and the end plate,
wherein the busbar assembly includes at least one a busbar electrically connected to electrode leads of the plurality of the battery cells, and a busbar support member on which the at least one busbar is installed, and wherein the side plate is fastened to the busbar support member.

16 . The battery module of claim 14 , wherein the plurality of the battery cells comprise a pouch-type secondary battery in which a sealing portion is formed on three sides of a cell body portion for accommodating an electrode assembly, and
wherein the cell stack is disposed such that a contact surface of the cell body portion on which the sealing portion is not formed opposes the side plate.

17 . The battery module of claim 16 , wherein a thermally conductive adhesive is disposed between the contact surface and the side plate, and
heat generated by the cell stack is discharged through the side plate externally.

18 . The battery module of claim 17 , wherein an outer surface of the side plate is in contact with a cooling member.

19 . The battery module of claim 1 , wherein a heat insulating member is installed between the cell stack and the partition member.

20 . A method of manufacturing a battery module, comprising:
preparing a first frame and a second frame, coupled to each other to format least one accommodation space, and at least one cell stack to be respectively inserted into the at least one accommodation space; coupling the first frame and the second frame to have a first coupling position for arranging the at least one cell stack in the at least one accommodation space; and moving the first frame and the second frame to be a second coupling position, of which a gap between the first frame and the second frame is narrower than those in the first coupling position, in a state in which the at least one cell stack is disposed in the at least one accommodation space.

Assignees

• Sk On Co Ltd

Inventors

• Jeon Hae Ryong
• Kang Ji Eun

Classifications

• H01M50/20 Primary

  Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders (structural combination of accumulators with charging apparatus H01M10/46) · CPC title

• H01M50/211

  adapted for pouch cells · CPC title

• H01M50/244

  Secondary casings; Racks; Suspension devices; Carrying devices; Holders characterised by their mounting method · CPC title

• H01M50/258 Primary

  Modular batteries; Casings provided with means for assembling · CPC title

• H01M10/60

  Heating or cooling; Temperature control · CPC title