Systems and methods for operating a ball valve

Patent metadata

Field	Value
Publication number	US-2023251673-A1
Application number	US-202318303009-A
Country	US
Kind code	A1
Filing date	Apr 19, 2023
Priority date	Jun 29, 2020
Publication date	Aug 10, 2023
Grant date	—

Abstract

Aspects of the disclosure relate to providing a pulse control to a ball valve to reduce the amount of torque required to adjust the position of the ball valve. In an aspect, the technology relates to a method for reducing resistance of a ball valve. The method includes generating a pulse having a duration and a polarity; providing the pulse to an actuator configured to rotate a ball of the ball valve; and rotating, by the actuator, the ball of the ball valve by an amount based on the duration of the pulse and a direction based on the polarity of the pulse, wherein the ball valve does not change state after rotation of the ball.

First claim

What is claimed is:

1 . A system for reducing resistance of a ball valve, the system comprising:
a ball valve, comprising a ball with a bore; an actuator, operatively connected to the ball valve, and configured to rotate the ball of the ball valve; and pulse generator circuitry, operatively connected to the actuator and configured to:
generate a first pulse having a duration and a first polarity;
provide the first pulse to the actuator to rotate the ball of the ball valve by an amount based on the duration of the first pulse and a direction based on the first polarity,
wherein the ball valve does not change state after rotation of the ball by the amount.

2 . The system of claim 1 , wherein the amount is less than fifteen degrees.

3 . The system of claim 1 , wherein the pulse generator circuitry is further configured to provide, to the actuator, a second pulse having a second polarity opposite the first polarity.

4 . The system of claim 3 , wherein the pulse generator circuitry is further configured to provide, to the actuator, a third pulse having the first polarity, wherein the third pulse is provided prior to the second pulse.

5 . The system of claim 1 , wherein the pulse generator circuitry is locally connected to the ball valve.

6 . The system of claim 1 , wherein the pulse generator circuitry comprises a utility control device located remote from the ball valve.

7 . The system of claim 1 , wherein the pulse generator circuitry comprises:
at least one processor; and memory, operatively connected to the at least one processor and storing instructions that, when executed by the at least one processor, cause the pulse generator circuitry to generate the firs pulse.

8 . A system for reducing resistance of a ball valve, the system comprising:
pulse generator circuitry, configured to perform a method, the method comprising:
generating a series of pulses, including a first pulse and a second pulse, wherein:
the first pulse has a first duration and a first polarity; and
the second pulse has a second duration and a second polarity, wherein the second polarity is opposite the first polarity; and

transmitting the series of pulses to a first actuator configured to control the position of a ball of a first ball valve.

9 . The system of claim 8 , wherein the first pulse and the second pulse are provided as a first pulse pair.

10 . The system of claim 9 , wherein:
the series of pulses includes a second pulse pair that includes a third pulse and a fourth pulse; and the second pulse pair is provided a period (P) after the first pulse pair is provided.

11 . The system of claim 10 , wherein the second pulse is provided a time interval (T) after the first pulse is provided, wherein a ratio between the time interval (T) and the period (P) is less than 1/100.

12 . The system of claim 8 , wherein the pulse generator circuitry is further configured to provide, to the first actuator, a third pulse having the first polarity, wherein the third pulse is provided prior to the second pulse.

13 . The system of claim 8 , wherein the system further comprises:
the first ball valve; and the first actuator, configured to receive the series of pulses and rotate the ball of the first ball valve according to the series of pulses.

14 . The system of claim 8 , wherein the pulse generator circuitry is locally connected to the first ball valve.

15 . The system of claim 8 , wherein pulse generator circuitry comprises a utility control device located remotely from the first ball valve.

16 . The system of claim 15 , wherein the method further comprises, transmitting, by the utility control device, the series of pulses to at least a second actuator to control at least a second ball valve.

17 . The system of claim 15 , wherein the method further comprises, transmitting, by the utility control device, a different series of pulses to at least a second actuator to control at least a second ball valve, wherein the second actuator is addressable by the utility control device separately from the first actuator.

18 . The system of claim 9 , further comprising:
the first actuator, configured to receive the series of pulses and rotate the ball of the first ball valve according to the series of pulses; wherein, upon a trigger, at least one of the first actuator and the pulse generator circuitry causes the first actuator to rotate the ball of the first ball valve to a fully closed position; and wherein the trigger comprises one of a loss of power to the first ball valve or a loss of connection between the first ball valve and a remote utility control device.

19 . The system of claim 18 ,
wherein at least one of the first actuator or the pulse generator circuitry includes a capacitor that is charged when power is applied to the first ball valve; wherein, upon the trigger, the capacitor is discharged to cause the first actuator to rotate the ball of the first ball valve to the fully closed position.

20 . A system for reducing resistance of a ball valve, the system comprising:
a utility control device comprising circuitry configured to perform a method, the method comprising:
causing a first series of pulses to be generated, including a first pulse and a second pulse, wherein:
the first pulse has a first duration and a first polarity; and
the second pulse has a second duration and a second polarity, wherein the second polarity is opposite the first polarity;

causing the first series of pulses to be transmitted to a first actuator configured to control the position of a first ball of a first ball valve;
causing a second series of pulses to be generated, including a third pulse and a fourth pulse, wherein:
the third pulse has a third duration and a third polarity; and
the fourth pulse has a fourth duration and a fourth polarity, wherein the fourth polarity is opposite the third polarity; and

causing the second series of pulses to be transmitted to a second actuator configured to control the position of a second ball of a second ball valve;
wherein the third duration is different from the first duration.

Assignees

• Wcm Ind Inc

Inventors

• Young Gabriel
• Ball William T

Classifications

• G05D3/10 Primary

  without using feedback · CPC title

• F16K5/0652

  for remote operation · CPC title

• F16K31/042

  with electric means, e.g. for controlling the motor or a clutch between the valve and the motor · CPC title

• F16K5/06 Primary

  with plugs having spherical surfaces; Packings therefor · CPC title

• F16K29/00

  Arrangements for movement of valve members other than for opening and closing the valve, e.g. for grinding-in, for preventing sticking · CPC title