Connectors for Linear Lighting

Patent metadata

Field	Value
Publication number	US-2023250947-A1
Application number	US-202318164071-A
Country	US
Kind code	A1
Filing date	Feb 3, 2023
Priority date	Feb 4, 2022
Publication date	Aug 10, 2023
Grant date	—

Abstract

A connector for a strip of linear lighting includes an outer shell or block and an adapter configured to be removably inserted into a cavity of the outer shell. The adapter may be a printed circuit board (PCB) adapted to mount wires on one side or edge. On the opposite side or edge, a series of contact pins are formed on the underside of the adapter. The outer shell includes a pressure-applying mechanism, like screws that insert through its thickness and are secured in a bar with threaded holes. The adapter is positioned such that the screws bear on and supply pressure to the contact pins. A strip of linear lighting is inserted into a slot beneath the adapter such that the contact pins of the adapter coincide with the solder pads or other electrical contacts of the strip of linear lighting.

First claim

What is claimed is:

1 . A connector for linear lighting, comprising:
a shell, including a base, a top, and a cavity defined between the base and the top and a pressure-applying mechanism extending into the cavity; and an adapter configured to be inserted into the cavity to rest on the base or a portion thereof, the adapter having an upper face and a lower face, a first side of the adapter having first electrical contacts adapted to connect to two or more wires, and an opposite side of the adapter having second electrical contacts on the underside, the first electrical contacts and the second electrical contacts being in electrical communication with one another, the position of the adapter when inserted into the cavity being such that a slot is defined between the second electrical contacts and the base; wherein the pressure-applying mechanism is constructed and arranged to apply mechanical pressure to the upper face of the adapter when the adapter is inserted into the cavity such that the mechanical pressure is conveyed to and through the second electrical contacts on the underside of the adapter.

2 . The connector of claim 1 , wherein the base comprises a raised bar that extends across an interior width of the cavity and the adapter is sized and configured to rest on the raised bar.

3 . The connector of claim 1 , wherein the base extends beyond the cavity and forms a support surface.

4 . The connector of claim 3 , wherein the support surface is sloped.

5 . The connector of claim 1 , wherein the cavity is open at front and back faces thereof.

6 . The connector of claim 5 , wherein the adapter is sized and further configured to be removable from the cavity when the mechanical pressure is withdrawn.

7 . The connector of claim 1 , wherein the adapter comprises a printed circuit board.

8 . The connector of claim 7 , wherein the first electrical contacts are holes or vias sized and configured to permit through-hole mounting of the two or more wires.

9 . The connector of claim 8 , wherein the second electrical contacts comprise a set of pins depending from the underside of the adapter.

10 . The connector of claim 9 , wherein the PCB further comprises conductive structure that places the holes or vias and the set of pins in electrical contact with one another.

11 . The connector of claim 10 , further comprising a stiffener on the upper face of the adapter opposite the set of pins, the stiffener being electrically isolated from other components of the adapter and providing a bearing surface for the pressure-applying mechanism.

12 . The connector of claim 1 , wherein the pressure-applying mechanism comprises one or more screws that extend through the top of the shell and are positioned to bear on the upper face of the adapter when the adapter is inserted into the cavity.

13 . The connector of claim 12 , wherein shafts of the one or more screws insert into corresponding threaded holes of a structure positioned in the cavity below the top.

14 . The connector of claim 12 , wherein the one or more screws comprises fewer screws than the number of the first electrical contacts.

15 . The connector of claim 1 , wherein the pressure-applying mechanism comprises a lever pivotably mounted to the top of the shell, the lever including at least one cam lobe positioned to exert pressure on the adapter when the adapter is inserted into the cavity and the lever is pivoted to a pressure-applying position.

16 . The connector of claim 1 , wherein the pressure-applying mechanism is further configured to allow the mechanical pressure to be withdrawn so as to open the slot.

17 . A method of making electrical connections to linear lighting, comprising:
providing a connector including
a shell having a base, a top, and a cavity defined between the base and the top and a pressure-applying mechanism extending into the cavity, and
an adapter configured to be inserted into the cavity to rest on the base or a portion thereof, the adapter having an upper face and a lower face, a first side of the adapter having first electrical contacts adapted to connect to two or more wires, and an opposite side of the adapter having second electrical contacts on the underside, the first electrical contacts and the second electrical contacts being in electrical communication with one another, the position of the adapter when inserted into the cavity being such that a slot is defined between the second electrical contacts and the base,
inserting the adapter into the cavity of the shell so as to define the slot; inserting at least a portion of a strip of linear lighting containing electrical contacts into the slot; and applying pressure to the adapter using the pressure-applying mechanism such that the second electrical contacts form an electrical and a mechanical connection with the electrical contacts of the strip of linear lighting.

Assignees

• Elemental Led Inc

Inventors

• Afan Kenneth A
• Peña James A

Classifications

• H10W90/00

  Package configurations · CPC title

• H10H20/8506

  Containers · CPC title

• H05K2201/09236

  Parallel layout · CPC title

• H05K2201/10318

  Surface mounted metallic pins · CPC title

• H05K1/11

  Printed elements for providing electric connections to or between printed circuits · CPC title