Motor core production method and heat treatment device used therefor

Patent metadata

Field	Value
Publication number	US-2023235422-A1
Application number	US-202318097936-A
Country	US
Kind code	A1
Filing date	Jan 17, 2023
Priority date	Jan 21, 2022
Publication date	Jul 27, 2023
Grant date	—

Abstract

The present invention relates to a motor core production method including: a preparation step of preparing a laminate of electromagnetic steel sheets each processed into a predetermined shape; a first heating step of heating the laminate at an atmospheric temperature of 500° C. to 800° C. in an atmospheric gas comprising at least one kind selected from the group consisting of a low oxidizing gas and a reducing gas, and having a dew point of −20° C. or lower; and a second heating step of soaking the laminate at 1,000° C. to 1,200° C. in a vacuum of 100 Pa or less after the first heating step, and a heat treatment device for performing the production method.

First claim

What is claimed is:

1 . A motor core production method comprising:
a preparation step of preparing a laminate of electromagnetic steel sheets each processed into a predetermined shape; a first heating step of heating the laminate at an atmospheric temperature of 500° C. to 800° C. in an atmospheric gas comprising at least one kind selected from the group consisting of a low oxidizing gas and a reducing gas, and having a dew point of −20° C. or lower; and a second heating step of soaking the laminate at 1,400° C. to 1,200° C. in a vacuum of 100 Pa or less after the first heating step.

2 . The motor core production method according to claim 1 , wherein the laminate is heat-treated in a state of being placed on a jig made of a C/C composite.

3 . The motor core production method according to claim 1 , wherein the low oxidizing gas is nitrogen gas, and the reducing gas is at least one kind selected from the group consisting of hydrogen gas and carbon monoxide gas.

4 . The motor core production method according to claim 1 , wherein each of the electromagnetic steel sheets before the first heating step has an average crystal grain size of less than 100 μm.

5 . The motor core production method according to claim 4 , wherein the each of electromagnetic steel sheets after the second heating step has an average crystal grain size of 100 μm to 300 μm.

6 . A roller hearth type heat treatment device for performing the production method according to claim 1 , the heat treatment device comprising:
a plurality of heat treatment chambers configured to heat the laminate; and a roller disposed in each of the heat treatment chambers and configured to support and convey the laminate, wherein the plurality of heat treatment chambers comprises a first heating chamber performing the first heating step, a second heating chamber performing the second heating step, and an annealing chamber annealing the laminate after the second heating step, and the first heating chamber, the second heating chamber and the annealing chamber are disposed in series.

7 . A heat treatment device for performing the production method according to claim 1 , the heat treatment device comprising:
a transport track; a batch-type heating chamber disposed along the transport track and configured to perform at least one of the first heating step and the second heating step; a batch-type cooling chamber disposed along the transport track and configured to anneal the laminate after the second heating step; and a transport unit comprising a temperature-retaining chamber configured to house a target object and retain a temperature of the target object by a heater, and a transfer chamber configured to transfer the laminate between the heating chamber and the temperature-retaining chamber and between the cooling chamber and the temperature-retaining chamber.

Assignees

• Daido Steel Co Ltd

Inventors

• Asai Koichiro

Classifications

• C21D9/0056 Primary

  Furnaces through which the charge is moved in a horizontal straight path (C21D9/0043 takes precedence) · CPC title

• C21D9/0062

  Heat-treating apparatus with a cooling or quenching zone · CPC title

• H02K15/02 Primary

  of stator or rotor bodies · CPC title

• C21D1/26

  Methods of annealing · CPC title

• C21D1/74

  Methods of treatment in inert gas, controlled atmosphere, vacuum or pulverulent material · CPC title