Composite active material for lithium secondary battery, electrode composition for lithium secondary battery, lithium secondary battery electrode, and method for manufacturing composite active material for lithium secondary battery

Patent metadata

Field	Value
Publication number	US-2023216022-A1
Application number	US-202117913048-A
Country	US
Kind code	A1
Filing date	Mar 23, 2021
Priority date	Mar 23, 2020
Publication date	Jul 6, 2023
Grant date	—

Abstract

A composite active material for a lithium secondary battery includes a matrix having a plurality of voids and a Si-based material accommodated in the voids. The matrix includes amorphous carbon. The Si-based material is Si or a Si alloy.

First claim

1 . A composite active material for a lithium secondary battery, comprising:
a matrix having a plurality of voids; and a Si-based material accommodated in the voids, wherein the matrix includes amorphous carbon, and the Si-based material is Si or a Si alloy.

2 . The composite active material for a lithium secondary battery according to claim 1 ,
wherein a ratio of a volume of the voids to a volume of the Si-based material is 0.5 to 50.

3 . The composite active material for a lithium secondary battery according to claim 1 , wherein the voids included in the matrix have an average size of 50 to 1000 nm.

4 . The composite active material for a lithium secondary battery according to claim 1 , wherein a standard deviation of a sectional area distribution of the voids included in the matrix is 30 μm 2 or less.

5 . The composite active material for a lithium secondary battery according to claim 1 , wherein an average number of the Si-based material accommodated in each of the voids included in the matrix is 4 or less.

6 . The composite active material for a lithium secondary battery according to claim 1 , wherein a standard deviation of a sectional area distribution of the Si-based material included in the matrix is 30 μm 2 or less.

7 . The composite active material for a lithium secondary battery according to claim 1 , wherein a shortest distance between the Si-based material and an inner wall surface of each of the voids accommodating the Si-based material is 10 nm or less.

8 . The composite active material for a lithium secondary battery according to claim 1 , wherein a shortest distance between each of the plurality of voids and voids arranged around a corresponding one of the plurality of voids is 1.0 μm or less.

9 . The composite active material for a lithium secondary battery according to claim 1 , further comprising:
an outer layer outside the matrix, wherein the outer layer includes crystalline carbon or an amorphous carbon having a pore size of 10 nm or more.

10 . The composite active material for a lithium secondary battery according to claim 9 , wherein the crystalline carbon satisfies at least one of conditions (1) to (3) below:
(1) a purity determined from semiquantitative values of impurities of 26 elements (Al, Ca, Cr, Fe, K, Mg, Mn, Na, Ni, V, Zn, Zr, Ag, As, Ba, Be, Cd, Co, Cu, Mo, Pb, Sb, Se, Th, Tl, and U) by ICP emission spectroscopy is 99 wt % or more, (2) a S content measured by ion chromatography (IC) using an oxygen flask combustion method is 1 wt % or less, and (3) a BET specific surface area is 100 m 2 /g or less.

11 . The composite active material for a lithium secondary battery according to claim 1 , wherein the composite active material has a particle size (D50) of 0.3 to 50 μm.

12 . The composite active material for a lithium secondary battery according to claim 1 , wherein the composite active material has a BET specific surface area of 100 m 2 /g or less.

13 . A method for manufacturing the composite active material for a lithium secondary battery according to claim 1 , the method comprising:
a first step of coating the Si-based material with a polymer film to obtain first particles; a second step of mixing or coating the first particles with a precursor of amorphous carbon to obtain second particles; and a third step of aggregating and firing the second particles to form a fired body.

14 . The method for manufacturing a composite active material for a lithium secondary battery according to claim 13 , wherein the polymer film is formed using a monomer, an initiator, and a dispersant.

15 . The method for manufacturing a composite active material for a lithium secondary battery according to claim 13 , the method further comprising a fourth step of coating the fired body with carbon.

16 . The method for manufacturing a composite active material for a lithium secondary battery according to claim 13 , wherein the precursor of amorphous carbon is polyacrylonitrile.

17 . An electrode composition for a lithium secondary battery, comprising the composite active material for a lithium secondary battery according to claim 1 .

18 . A lithium secondary battery electrode comprising the composite active material for a lithium secondary battery according to claim 1 .

Assignees

• Tosoh Corp

Inventors

• IWASHIMA Toshiki
• Arakawa Taichi
• Ishizuka Yuto
• Abe Masanori
• Misaki Hidehiko
• Maniwa Atsushi

Classifications

• H01M4/386

  Silicon or alloys based on silicon · CPC title

• H01M4/625

  Carbon or graphite · CPC title

• H01M4/583

  Carbonaceous material, e.g. graphite-intercalation compounds or CFx · CPC title

• H01M4/364 Primary

  as mixtures · CPC title

• H01M10/052

  Li-accumulators · CPC title