Method and system for manufacturing electrode

Patent metadata

Field	Value
Publication number	US-2023216018-A1
Application number	US-202217947498-A
Country	US
Kind code	A1
Filing date	Sep 19, 2022
Priority date	Dec 31, 2021
Publication date	Jul 6, 2023
Grant date	—

Abstract

A method of manufacturing an electrode, the electrode including a coated portion coated with an electrode active material and an electrode tab protruding from the coated portion, the method including setting a region of the non-coated portion at a center of foil based on a longitudinal direction of the foil so that the region of the non-coated portion corresponds to a protruding length of the electrode tab, forming a pair of coated portions at two opposite sides of the non-coated portion by applying the electrode active material so that the pair of coated portions is symmetrically disposed at the two opposite sides based on the non-coated portion, and forming an electrode tab with a preset pattern by processing the non-coated portion by using a cutting unit.

First claim

1 : A method of manufacturing an electrode, wherein the electrode comprises a coated portion coated with an electrode active material and an electrode tab protruding from the coated portion, the method comprising:
setting a region of a non-coated portion of the electrode at a center of foil in a longitudinal direction of the foil so the region of the non-coated portion corresponds to a protruding length of the electrode tab; forming a pair of coated portions at two opposite sides of the non-coated portion by applying the electrode active material so the pair of coated portions is symmetrically disposed at the two opposite sides of the non-coated portion; and forming the electrode tab with a preset pattern by processing the non-coated portion using a cutting unit.

2 : The method of claim 1 , wherein the foil is coated with any one of the positive electrode active material and the negative electrode active material.

3 : The method of claim 2 , wherein forming the pair of coated portions further comprises drying the foil after the foil is coated with the positive electrode active material or the negative electrode active material.

4 : The method of claim 3 , further comprising after forming the pair of coated portions, rolling the foil using rolling rollers.

5 : The method of claim 1 , wherein forming the electrode tab comprises patterning the non-coated portion while the cutting unit regularly moves along the boundaries between the pair of coated portions and the non-coated portion.

6 : The method of claim 5 , wherein forming the electrode tab comprises patterning the non-coated portion by emitting a laser beam.

7 : The method of claim 1 , further comprising:
after forming the electrode tab, forming a negative electrode or a positive electrode by cutting the pair of coated portions into pieces, each having a predetermined size and comprising the single electrode tab.

8 : A system for manufacturing an electrode, wherein the electrode comprises a coated portion coated with an electrode active material and an electrode tab protruding from the coated portion, the system comprising:
a conveying unit configured to convey foil in one direction while unwinding wound foil; a coating unit disposed above the conveying unit, and provided at a front side in a conveyance direction of the foil, the coating unit being configured to form a pair of coated portions and a non-coated portion between the pair of coated portions by coating the foil with the electrode active material; and a cutting unit disposed rearward of the coating unit in the conveyance direction of the foil, the cutting unit being configured to process the electrode tab by patterning the non-coated portion.

9 : The system of claim 8 , wherein the cutting unit comprises:
a laser generator configured to emit a laser beam; an optical box configured to transmit the laser beam emitted from the laser generator; a scanner configured to irradiate the non-coated portion with the laser beam; a focal point lens configured to focus the laser beam scanned by the scanner onto the non-coated portion; and a controller configured to move the scanner to a preset pattern.

10 : The system of claim 9 , wherein the cutting unit is configured such that the scanner emits the laser beam while being regularly moved along boundaries between the pair of coated portions and the non-coated portion by the controller.

11 : The system of claim 10 , wherein the cutting unit further comprises a dust collecting part configured to collect dust produced at the time of patterning the non-coated portion by emitting the laser beam to the non-coated portion.

12 : The system of claim 9 , wherein the cutting unit further comprises a guide part configured to fix the foil to prevent a movement of the foil.

13 : The system of claim 12 , wherein the guide part is disposed below the focal point lens in a vertical direction, moves together with the scanner, and has a through-hole through which the laser beam passes to reach the non-coated portion.

Assignees

• Hyundai Motor Co Ltd
• Kia Corp

Inventors

• Lee Daewon

Classifications

• H01M50/533

  characterised by the shape of the leads or tabs · CPC title

• H01M4/0409

  by a doctor blade method, slip-casting or roller coating · CPC title

• H01M4/0404 Primary

  by coating on electrode collectors · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title

• H01M4/04 Primary

  Processes of manufacture in general · CPC title