Mixing Device for Producing a Powder Mixture

Patent metadata

Field	Value
Publication number	US-2023191347-A1
Application number	US-202218084794-A
Country	US
Kind code	A1
Filing date	Dec 20, 2022
Priority date	Dec 20, 2021
Publication date	Jun 22, 2023
Grant date	—

Abstract

A mixing device serves for producing a powder mixture of a first powder component and at least one second powder component for an additive manufacturing device. The mixing device includes a first container for receiving the first and/or the second powder component, where a discharge opening for discharging the first and/or the second powder component is provided at a lower boundary of the first container, and a second container for receiving the first and/or the second powder component. The second container is designed to be at least partially open towards an upper side. The first and second container each include at least one fluidization zone for introducing a gas into the first and second container. The mixing device further includes a powder conduit that connects to the discharge opening of the first container and is guided into the second container.

First claim

1 . A mixing device for producing a powder mixture of a first powder component and at least one second powder component for an additive manufacturing device in which a three-dimensional object can be produced by layer-wise selective solidification of a building material comprising the powder mixture, the mixing device comprising:
a first container for receiving the first and/or the second powder component, wherein a discharge opening for discharging the first and/or the second powder component is provided at a lower boundary of the first container, and a second container for receiving the first and/or the second powder component, wherein the second container is designed to be at least partially open towards an upper side, wherein the first container comprises at least one fluidization zone for introducing a gas into the first container; and wherein the mixing device further comprises a powder conduit that connects to the discharge opening of the first container and is guided into the second container.

2 . The mixing device according to claim 1 , wherein the second container is arranged within the first container.

3 . The mixing device according to claim 2 , wherein the first container is closable towards an upper side by a container lid and wherein the second container is provided within the first container such that an upper boundary of the second container is spaced apart from the container lid of the first container and wherein the powder conduit extends through the container lid of the first container into the second container.

4 . The mixing device according to claim 1 , wherein a powder opening for discharging the first and/or the second powder component is provided at a lower boundary of the second container.

5 . The mixing device according to claim 1 , further comprising at least a first closure device that is designed to close and/or open the discharge opening of the first container, and/or at least a second closure device that is designed to close and/or open the powder opening of the second container.

6 . The mixing device according to claim 5 , wherein the first closure device and the second closure device are designed to close and/or open the respective discharge opening or powder opening depending on an operating state of the respective other closure device and/or depending on a defined operating mode of the mixing device.

7 . The mixing device according to claim 6 , wherein at least one of the following operating states is provided:
a first state in which the discharge opening of the first container is open and the powder opening of the second container is closed; a second state in which the discharge opening of the first container is closed and the powder opening of the second container is open; and/or a third state in which the discharge opening of the first container and the powder opening of the second container are both closed or both open.

8 . The mixing device according to claim 1 , wherein a lower boundary of the first container and/or the lower boundary of the second container is/are designed to be funnel-shaped at least in sections thereof, and wherein the discharge opening is connectable to a conveyor module.

9 . The mixing device according to claim 1 , wherein the second container is coupled to at least on one wall of the first container.

10 . The mixing device according to claim 1 , wherein at least one deflecting element is provided on the second container, the deflecting element extending substantially from the upper boundary of the second container in the direction of at least one nearest wall of the first container; and
wherein the deflecting element is inclined from the upper boundary of the second container towards the lower boundary of the first container.

11 . The mixing device according to claim 1 , wherein the first and/or second container can be filled manually or and/or partially automatically and/or automatically, via the powder conduit, and/or
wherein the powder conduit is connected to a removal conduit for removing the powder mixture from the mixing device.

12 . The mixing device according to claim 1 , further comprising a moistening device designed and/or arranged and/or adjusted for moistening the first and/or second powder component, in the powder conduit and/or in the fluidization zone.

13 . An additive manufacturing device for manufacturing a three-dimensional object by selective solidification of a building material layer by layer,
wherein the building material comprises a powder mixture provided by a mixing device according to claim 1 ; and/or wherein the manufacturing device comprises and/or is connected to a mixing device according to claim 1 .

14 . A method of producing a powder mixture from a first powder component and at least one second powder component in a mixing device, comprising:
receiving the first and/or the second powder component by a first container, wherein a discharge opening for discharging the first and/or the second powder component is provided at a lower boundary of the first container; and receiving the first and/or the second powder component by a second container, wherein the second container is designed to be at least partially open towards an upper side, wherein the first container includes at least one fluidization zone for introducing a gas into the first container; and wherein the mixing device further includes a powder conduit that is connectable to the discharge opening of the first container and can be guided into the second container.

15 . The method according to claim 14 , further comprising:
introducing a gas through the first fluidization zone into the first container and/or through a second fluidization zone into the second container; and introducing the first and/or second powder component into the first and/or second container; mixing the first and second powder components from the first and/or second container; and discharging the first and/or second powder component through the discharge opening of the first container from the first container via the powder conduit into the additive manufacturing device and/or a storage container.

16 . The method of claim 14 , further comprising determining a degree of fluidization of the first and/or second powder component and/or the powder mixture.

17 . The method of claim 14 , further comprising controlling operating parameters of the steps of receiving by the first container, receiving by the second container, introducing the gas, introducing the first and/or second powder component, mixing the first and second powder components, and discharging the first and/or second powder component, as a function of the determined degree of fluidization.

Assignees

• Eos Gmbh Electro Optical Systems

Inventors

• Reichel Thomas

Classifications

• B29C64/314

  Preparation · CPC title

• B33Y40/00

  Auxiliary operations or equipment, e.g. for material handling · CPC title

• B01F23/69

  Mixing systems, i.e. flow charts or diagrams; Arrangements, e.g. comprising controlling means · CPC title

• B01F33/4061

  through orifices arranged around a central cone (B01F33/4062 takes precedence) · CPC title

• B22F12/58 Primary

  for changing the material composition, e.g. by mixing · CPC title