Apparatus for enabling an inverter to switch between modes and a method of controlling same

Patent metadata

Field	Value
Publication number	US-2023179086-A1
Application number	US-202218075006-A
Country	US
Kind code	A1
Filing date	Dec 5, 2022
Priority date	Dec 7, 2021
Publication date	Jun 8, 2023
Grant date	—

Abstract

An apparatus for enabling an inverter to switch between modes includes: a first inverter unit; a second inverter unit; a load connected between the first inverter unit and the second inverter unit; a mode switching unit connected between the load and the second inverter unit; and a control unit configured to drive the load in a one-stage inverter mode or a two-stage inverter mode by performing control that turns on or off the mode switching unit. In particular, when an inverter switches between modes, the control unit performs mode switching in accordance with correct mode switching timing synchronization for PWM signal output.

First claim

What is claimed is:

1 . An apparatus for enabling an inverter to switch between modes, the apparatus comprising:
a first inverter unit; a second inverter unit; a load connected between the first inverter unit and the second inverter unit; a mode switching unit connected between the load and the second inverter unit; and a control unit configured to drive the load in a one-stage inverter mode or a two-stage inverter mode by performing control that turns on or off the mode switching unit, wherein, when an inverter switches between modes, the control unit performs mode switching in accordance with correct mode switching timing synchronization for PWM signal output.

2 . The apparatus of claim 1 , wherein the control unit is configured to drive the load in the two-stage inverter mode by turning off the mode switching unit and drive the load driving in the one-stage inverter mode by turning on the mode switching unit.

3 . The apparatus of claim 1 , wherein the mode switching unit includes three switches that are connected for phases U, V, and W, respectively, and
wherein input terminals of the three switches are connected to lines, respectively, for the phases U, V, and W, and output terminals thereof are connected in a shared manner to each other.

4 . The apparatus of claim 1 , wherein when performing the mode switching, the control unit is configured to cause a time delay that corresponds to an interval of a dead time between a mode switching signal and a signal for driving the second inverter unit in order to achieve timing synchronization.

5 . The apparatus of claim 4 , wherein the dead time is set to correspond to a time when an amount of electric current falls to zero “0” based on a magnitude of electric current that flows immediately before the mode switching, and
wherein the dead time that varies based on the magnitude of the electric current that flows immediately before the mode switching is preset in form of a look-up table.

6 . The apparatus of claim 1 , wherein the control unit comprises:
a first core configured to:
compute a PWM signal for controlling the first inverter unit and the second inverter unit,
compute a mode switching signal,
calculate a dead time, and
set the PWM signal, the mode switching signal, and the dead time; and
a second core configured to output data with which a buffer is updated based on a designated inverter control period signal.

7 . The apparatus of claim 1 , wherein, when the mode switching is desired during inverter control, and when a current inverter mode is the one-stage inverter mode, in order to switch to the two-stage inverter mode, the control unit is configured to set a mode switching signal to zero “0” and calculate a dead time based on a magnitude of electric current that flows immediately before the mode switching,
wherein, when the mode switching is desired during the inverter control, and when the current inverter mode is the two-stage inverter mode, in order to switch to the one-stage inverter mode, the control unit is configured to set the mode switching signal to 1 and calculate the dead time based on the magnitude of the electric current that flows immediately before the mode switching, and
wherein the control unit is configured to set new data that includes the calculated dead time, a PWM signal for controlling the first inverter unit and the second inverter unit, and the mode switching signal, the control unit configured to update a buffer with the resulting new data.

8 . The apparatus of claim 7 , wherein, when the mode switching is not necessary during the inverter control, the control unit is configured to maintain data previously stored in the buffer, without any change.

9 . The apparatus of claim 1 , wherein, when a current inverter control mode is a single sampling mode and a counter variable that is a variable for counting a half of a control period is zero “0” representing a former half of one control period, the control unit is configured to:
set previous data without any change,
update a buffer with the resulting previous data, and
increase the counter variable to designate a latter half of the one control period.

10 . The apparatus of claim 1 , wherein, when a current inverter control mode is a single sampling mode, a counter variable is 1 representing a latter half of one control period instead of zero “0”, and new data are computed and set, the control unit is configured to:
set the computed new data,
update a buffer with the resulting computed new data, and
set the counter variable to zero “0”to designate a former half of the one control period.

11 . The apparatus of claim 1 , wherein, when a current inverter control mode is a single sampling mode, a counter variable is 1 representing a latter half of one control period instead of zero “0”, and new data are neither computed nor set, the control unit is configured to:
determine that data computation is not finished within the one control period and is delayed to the next control period,
set previous data without any change,
update a buffer with the resulting previous data, and
set the counter variable to zero “0” to designate a former half of the one control period.

12 . The apparatus of claim 1 , wherein, when a current inverter control mode is a double sampling mode instead of a single sampling mode and new data are computed and set, the control unit is configured to:
set the computed new data and update a buffer with the resulting computed new data, wherein, when a counter variable is zero “0” representing a former half of one control period, the control unit is configured to increase the counter variable to designate a latter half of the one control period, and wherein, when the counter variable ControlRateCnt is 1 representing the latter half of the one control period instead of zero “0”, the control unit is configured to set the counter variable to zero “0” to designate the former half of the one control period.

13 . The apparatus of claim 1 , wherein, when a current inverter control mode is a double sampling mode instead of a single sampling mode and new data are neither computed nor set, the control unit is configured to set previous data without any change and update a buffer with the resulting previous data,
wherein, when a counter variable is zero “0” representing a former half of one control period, the control unit is configured to increase the counter variable to designate a latter half of the one control period, and wherein when the counter variable is 1 representing the latter half of the one control period instead of zero “0”, the control unit is configured to set the counter variable to zero “0” to designate the former half of the one control period.

14 . A method of controlling an apparatus of enabling an inverter to switch between modes, the method comprising:
setting, by a control unit, a mode switching signal to zero “0” and calculating a dead time based on a magnitude of electric current that flows immediately before mode switching, in order to switch to a two-stage inverter mode, when a current inverter mode is a one-stage inverter mode, when mode switching is desired during inverter control; setting, by the control unit, the mode switching signal to 1 and calculating the dead time based on the magnitude of the electric current that flows immediately before the mode switching, in order to switch to a one-stage inverter mode, when the current inverter mode is a two-stage inverter mode, and when the mode switching is desired during the inverter control; and setting, by the control unit, new data including the dead time, a PWM

Assignees

• Hyundai Autoever Corp

Inventors

• Jun Eun-Su
• Lim Dong-Hwi

Classifications

• H02M1/385 Primary

  with means for correcting output voltage deviations introduced by the dead time · CPC title

• H02M7/5387

  in a bridge configuration · CPC title

• H02M7/493

  the static converters being arranged for operation in parallel · CPC title

• H02M7/483

  Converters with outputs that each can have more than two voltages levels · CPC title

• H02M1/38

  Means for preventing simultaneous conduction of switches · CPC title