Electrode for secondary battery and manufacturing method of electrode for secondary battery

Patent metadata

Field	Value
Publication number	US-2023163306-A1
Application number	US-202218056223-A
Country	US
Kind code	A1
Filing date	Nov 16, 2022
Priority date	Nov 24, 2021
Publication date	May 25, 2023
Grant date	—

Abstract

An electrode for a secondary battery having high durability while reducing the internal resistance of the battery, and a method for manufacturing the electrode for a secondary battery are provided. An electrode for a secondary battery includes a current collecting foil including reactive functional groups on a front surface and a mixture layer formed on the front surface of the current collecting foil and including an active material, a binder, and carbon nanotubes including surface functional groups reactive with the reactive functional groups. More functional groups derived from the surface functional groups are present in the vicinity of the rear surface of the mixture layer than in the vicinity of the front surface of the mixture layer.

First claim

1 . An electrode for a secondary battery comprising:
a current collecting foil including reactive functional groups on a front surface; and a mixture layer formed on the front surface of the current collecting foil and including an active material, a binder, and carbon nanotubes including surface functional groups reactive with the reactive functional groups, wherein in a thickness direction orthogonal to the front surface of the current collecting foil, when an end face of the mixture layer in contact with the current collecting foil is defined as a rear surface of the mixture layer and an end face opposite to the rear surface is defined as a front surface of the mixture layer, more functional groups derived from the surface functional groups are present in a rear part having a first predetermined thickness from the rear surface of the mixture layer than in the vicinity of the a front part having a second predetermined thickness from the front surface of the mixture layer.

2 . The electrode for the secondary battery according to claim 1 , wherein
the reactive functional groups include a hydroxyl group and the surface functional groups include a carboxy group.

3 . The electrode for the secondary battery according to claim 1 , wherein
when an amount of functional groups derived from the surface functional groups is defined as an amount of the functional groups, the amount of the functional groups included at the rear part of the mixture layer is 1.3 times or more of the amount of the functional groups included at the front part of the mixture layer.

4 . The electrode for the secondary battery according to claim 1 , wherein
when an amount of the functional groups derived from the surface functional groups is defined as an amount of the functional groups, and the amount of the functional groups included at the rear part of the mixture layer is 1.6 times or more of the amount of the functional groups included at the front part of the mixture layer.

5 . The electrode for the secondary battery according to claim 1 , wherein
an amount of the surface functional groups is 0.1 to 30 mass % based on a mass of carbon nanotubes.

6 . The electrode for the secondary battery according to claim 1 , wherein
an amount of the surface functional groups is 1.0 to 5.0 mass % based on a mass of carbon nanotubes.

7 . A method for manufacturing an electrode for a secondary battery comprising:
coating a paste including an active material, a binder, carbon nanotubes including surface functional groups reactive with reactive functional groups, and a solvent on a front surface of a current collecting foil including the reactive functional groups on the front surface; and heating and drying the coated paste to cause the reactive functional groups to react with the surface functional groups to form a mixture layer.

8 . The method for manufacturing the electrode for a secondary battery according to claim 7 , further comprising:
increasing the amount of at least one of the surface functional groups and the reactive functional groups by subjecting at least one of the carbon nanotubes and the current collecting foil to a surface treatment before the coating of the paste.

9 . The method for manufacturing the electrode for a secondary battery according to claim 7 , wherein
the reactive functional groups include a hydroxyl group and the surface functional groups include a carboxy group.

10 . The method for manufacturing the electrode for a secondary battery according to claim 9 , wherein
in the drying, the coated paste is heated and dried at a temperature of 150° C. or less for 100 seconds or longer.

Assignees

• Primearth Ev Energy Co Ltd

Inventors

• Nakano Kazuki
• Deguchi Shotaro

Classifications

• H01M4/663

  containing carbon or carbonaceous materials as conductive part, e.g. graphite, carbon fibres · CPC title

• H01M4/133

  Electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx · CPC title

• H01M4/661

  Metal or alloys, e.g. alloy coatings (H01M4/669 take precedence) · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title

• H01M10/0525 Primary

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title