Separator and nonaqueous electrolyte secondary battery including the same

Patent metadata

Field	Value
Publication number	US-2023155251-A1
Application number	US-202218053764-A
Country	US
Kind code	A1
Filing date	Nov 9, 2022
Priority date	Nov 12, 2021
Publication date	May 18, 2023
Grant date	—

Abstract

The separator disclosed here includes a base material layer of a porous resin, and a ceramic layer containing 85 mass % or more of first inorganic particles and disposed on at least one surface of the base material layer. Principal surfaces of the separator have long sides. The separator further includes an adhesive layer having portions arranged at a predetermined pitch to form a stripe pattern on at least one of the principal surfaces. The adhesive layer contains an adhesive resin and second inorganic particles. A content of the second inorganic particles in the adhesive layer is 3 mass % or more and 65 mass % or less. An angle formed by the adhesive layer and the long side of the at least one principal surface of the separator is 20° or more and 70° or less.

First claim

What is claimed is:

1 . A separator comprising:
a base material layer of a porous resin; and a ceramic layer containing 85 mass % or more of first inorganic particles and disposed on at least one surface of the base material layer, wherein principal surfaces of the separator have long sides, the separator further comprises an adhesive layer having portions arranged at a predetermined pitch to form a stripe pattern on at least one of the principal surfaces, the adhesive layer includes an adhesive resin and second inorganic particles, a content of the second inorganic particles in the adhesive layer is 3 mass % or more and 65 mass % or less, and an angle formed by the adhesive layer and the long side of the at least one principal surface of the separator is 20° or more and 70° or less.

2 . The separator according to claim 1 , wherein the angle formed by the adhesive layer and the long side of the at least one principal surface of the separator is 45° or more and 60° or less.

3 . The separator according to claim 1 , wherein the adhesive resin is polyvinylidene fluoride.

4 . The separator according to claim 1 , wherein the second inorganic particles contained in the adhesive layer are particles of alumina, boehmite, magnesia, or barium sulfate.

5 . The separator according to claim 1 , wherein
the adhesive layer has a width of 0.5 mm or more and 4 mm or less, and a coverage of the at least one principal surface of the separator with the adhesive layer is 50% or more and 90% or less.

6 . A nonaqueous electrolyte secondary battery comprising:
an electrode body including a positive electrode, a negative electrode, and a separator insulating the positive electrode and the negative electrode from each other; and a nonaqueous electrolyte, wherein the separator is the separator according to claim 1 .

Assignees

• Prime Planet Energy & Solutions Inc

Inventors

• Miyazaki Shinya
• Obayashi Atsushi
• Kusada Hideo
• Nowatari Yuko

Classifications

• Y02E60/10

  Energy storage using batteries · CPC title

• Y02P70/50

  Manufacturing or production processes characterised by the final manufactured product · CPC title

• H01M50/434

  Ceramics · CPC title

• H01M50/457 Primary

  comprising three or more layers · CPC title

• H01M50/451 Primary

  comprising layers of only organic material and layers containing inorganic material · CPC title