Battery module having pocket capable of capturing flare and spark ejected during swelling

Patent metadata

Field	Value
Publication number	US-2023128563-A1
Application number	US-202218088390-A
Country	US
Kind code	A1
Filing date	Dec 23, 2022
Priority date	Jul 2, 2020
Publication date	Apr 27, 2023
Grant date	—

Abstract

A battery module includes a pocket capable of capturing flare and spark ejected at the time of swelling, a cell stack including a plurality of battery cells stacked in a vertical direction and a protective case configured to receive the cell stack. The protective case includes a lower cover located under the cell stack, an upper cover located above the cell stack, and a pair of side covers located at sides of the cell stack. Each of the side covers is provided at the inside thereof with a structure configured to interrupt movement of flare and spark ejected at the time of swelling.

First claim

1 . A battery module comprising:
a cell stack comprising a plurality of battery cells stacked in a vertical direction; and a protective case configured to receive the cell stack, wherein the protective case comprises a lower cover located under the cell stack, an upper cover located above the cell stack, and a pair of side covers located at sides of the cell stack, and wherein each of the side covers is provided at an inside thereof with a fire suppressor configured to interrupt movement of flare and spark ejected during swelling of the cell stack.

2 . The battery module according to claim 1 , wherein each side cover comprises:
a vertical plate having a lower end located in contact with the lower cover and an upper end located in contact with the upper cover; and a pair of bent plates formed at opposite side ends of the vertical plate so as to be bent or curved in a predetermined shape and face each other.

3 . The battery module according to claim 2 , wherein the vertical plate of the side cover and the cell stack are spaced apart from each other by a predetermined distance to form a third space portion.

4 . The battery module according to claim 2 , further comprising:
a pressing layer located on at least one of an upper part and a lower part of the cell stack; a busbar configured to allow positive electrode leads and negative electrode leads of the plurality of battery cells to be connected thereto; and a pair of busbar holders interposed between the positive electrode leads and the busbar and between the negative electrode leads and the busbar, respectively.

5 . The battery module according to claim 4 , wherein each of the busbar holders comprises:
a flat main plate having one or more slits formed therein; and wing portions connected to opposite side vertical ends of the main plate.

6 . The battery module according to claim 5 , wherein each of the wing portions is bent so as to have a predetermined shape.

7 . The battery module according to claim 4 , wherein the pressing layer comprises a pressing pad and a reinforcement frame.

8 . The battery module according to claim 7 , wherein the pressing pad is provided in one surface thereof with a recess, and
wherein the reinforcement frame is seated in the recess.

9 . The battery module according to claim 8 , wherein the pressing pad is located on each of the upper part and the lower part of the cell stack,
wherein the recess of the pressing pad located on the upper part of the cell stack faces upwards, and wherein the recess of the pressing pad located on the lower part of the cell stack faces downwards.

10 . The battery module according to claim 8 , wherein the recess and the reinforcement frame have identical vertical sectional shapes.

11 . The battery module according to claim 10 , wherein each of the recess and the reinforcement frame has a vertical sectional shape of “∨”, “∪”, or “␣”.

12 . The battery module according to claim 9 , wherein the pressing pad is made of an insulation plastic material, and
wherein the reinforcement frame is made of a metal material.

13 . The battery module according to claim 1 , wherein the upper cover is provided with a second perforated portion.

14 . The battery module according to claim 13 , wherein the second perforated portion has a rectangular slit shape.

15 . The battery module according to claim 13 , wherein the second perforated portion is formed in a longitudinal direction of the upper cover.

16 . The battery module according to claim 15 , wherein the vertical plate of the side cover and the cell stack are spaced apart from each other by a predetermined distance to form a third space portion, and
wherein the second perforated portion is located on a vertical extension line of the third space portion.

17 . The battery module according to claim 13 , wherein the second perforated portion is formed in a lateral direction of the upper cover.

18 . The battery module according to claim 17 , wherein the second perforated portion is located on a vertical extension line of the reinforcement frame.

19 . The battery module according to claim 17 , wherein the second perforated portion is formed in an equal number to the reinforcement frame.

20 . The battery module according to claim 13 , wherein the second perforated portion is circular.

21 . The battery module according to claim 13 , wherein the second perforated portion is provided with a mesh net.

22 . The battery module according to claim 1 , wherein the lower cover is provided with a first perforated portion.

23 . A battery pack comprising the battery module according to claim 1 .

24 . An energy storage system having the battery pack according to claim 23 .

Assignees

• Lg Energy Solution Ltd

Inventors

• Hong Sung Goen
• Kim Seung Hyun
• Jo Sang Hyun
• Shin Jin Kyu
• Ok Seung Min
• Kong Byung O

Classifications

• H01M50/505

  comprising a single busbar · CPC title

• Y02E60/10

  Energy storage using batteries · CPC title

• H01M50/383 Primary

  Flame arresting or ignition-preventing means · CPC title

• H01M50/3425

  in the form of rupturable membranes or weakened parts, e.g. pierced with the aid of a sharp member · CPC title

• H01M50/211 Primary

  adapted for pouch cells · CPC title