Processing hard rock lithium minerals or other materials to produce lithium materials and byproducts converted from a sodium sulfate intermediate product
US-2024425381-A1 · Dec 26, 2024 · US
US2023108786A1 · US · A1
| Field | Value |
|---|---|
| Publication number | US-2023108786-A1 |
| Application number | US-202117907816-A |
| Country | US |
| Kind code | A1 |
| Filing date | Feb 23, 2021 |
| Priority date | Feb 27, 2020 |
| Publication date | Apr 6, 2023 |
| Grant date | — |
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In a method for recovering an active metal of a lithium secondary battery, a cathode active material mixture is prepared from a cathode of a lithium secondary battery. A first reductive process using a first reductive reaction gas and a second reductive process using a second reductive reaction gas that has a higher reaction source concentration than that of the first reductive reaction gas are performed sequentially and continuously to convert the cathode active material mixture into a preliminary precursor mixture. A lithium precursor is recovered from the preliminary precursor mixture. A lithium recovery ratio may be increased by a stepwise reduction while preventing an increase of heating value.
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1 . A method for recovering an active metal of a lithium secondary battery, the method comprising: preparing a cathode active material mixture from a cathode of a lithium secondary battery; sequentially and continuously performing a first reductive process using a first reductive reaction gas and a second reductive process using a second reductive reaction gas that has a higher reaction source concentration than that of the first reductive reaction gas to convert the cathode active material mixture into a preliminary precursor mixture; and recovering a lithium precursor from the preliminary precursor mixture. 2 . The method for recovering an active metal of a lithium secondary battery of claim 1 , wherein the first reductive reaction gas and the second reductive reaction gas comprise hydrogen, and a hydrogen concentration of the first reductive reaction gas is smaller than a hydrogen concentration of the second reductive reaction gas. 3 . The method for recovering an active metal of a lithium secondary battery of claim 2 , wherein the hydrogen concentration of the first reductive reaction gas is in a range from 5 to 15 volume %, and the hydrogen concentration of the second reductive reaction gas is 20 volume % or more. 4 . The method for recovering an active metal of a lithium secondary battery of claim 2 , wherein the hydrogen concentration of the first reductive reaction gas is in a range from 5 to 10 volume %, and the hydrogen concentration of the second reductive reaction gas is in a range from 20 to 40 volume %. 5 . The method for recovering an active metal of a lithium secondary battery of claim 1 , wherein a reaction temperature of the second reductive process is higher than a reaction temperature of the first reductive process. 6 . The method for recovering an active metal of a lithium secondary battery of claim 5 , wherein the reaction temperature of the first reductive process is in a range from 300 to 450° C., and the reaction temperature of the second reductive process is in a range from 460 to 800° C. 7 . The method for recovering an active metal of a lithium secondary battery of claim 1 , wherein the first reductive process and the second reductive process comprise supplying the first reductive reaction gas and the second reductive reaction gas, respectively, into a fluidized bed reactor. 8 . The method for recovering an active metal of a lithium secondary battery of claim 1 , wherein the preliminary precursor mixture comprises preliminary lithium precursor particles and transition metal-containing particles. 9 . The method for recovering an active metal of a lithium secondary battery of claim 8 , wherein the preliminary lithium precursor particles comprise at least one of lithium hydroxide, lithium oxide and lithium carbonate. 10 . The method for recovering an active metal of a lithium secondary battery of claim 8 , wherein the recovering the lithium precursor comprises washing the preliminary lithium precursor particles with water. 11 . The method for recovering an active metal of a lithium secondary battery of claim 8 , wherein the transition metal-containing particles comprise nickel, cobalt, manganese or an oxide thereof. 12 . The method for recovering an active metal of a lithium secondary battery of claim 11 , further comprising selectively treating the transition metal-containing particles with an acid solution to recover a transition metal precursor in a form of an acid salt.
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