Control system for a paving machine

Patent metadata

Field	Value
Publication number	US-2023105732-A1
Application number	US-202117448093-A
Country	US
Kind code	A1
Filing date	Sep 20, 2021
Priority date	Sep 20, 2021
Publication date	Apr 6, 2023
Grant date	—

Abstract

A paving system includes a paving machine, including a hopper, a conveyor, an auger, a screed assembly, and one or more tracks. The paving system also includes one or more obstacle detection elements positioned on the paving machine. The paving system further includes a controller in communication with the one or more obstacle detection elements and one or more of the conveyor, the auger, the screed assembly, and the one or more tracks. The controller is configured to receive information from the one or more obstacle detection elements, and control one or more of a width of the screed assembly, an angle of attack of the screed assembly, a height of the screed assembly, an angle of the screed assembly, or a speed of the paving machine in order to maintain a desired height of paving material delivered to a ground surface by the paving machine.

First claim

What is claimed is:

1 . A paving system, comprising:
a paving machine, including a hopper, a conveyor, an auger, a screed assembly, and one or more tracks; one or more obstacle detection elements positioned on the paving machine; and a controller in communication with the one or more obstacle detection elements and one or more of the conveyor, the auger, the screed assembly, and the one or more tracks; wherein the controller is configured to receive information from the one or more obstacle detection elements, and control one or more of a width of the screed assembly, an angle of attack of the screed assembly, a height of the screed assembly, an angle of the screed assembly, or a speed of the paving machine in order to maintain a desired height of paving material delivered to a ground surface by the paving machine.

2 . The paving system of claim 1 , wherein the one or more obstacle detection elements includes a camera positioned on a forward portion of the paving machine, and wherein the controller is further configured to categorize one or more obstacles detected by the one or more obstacle detection elements.

3 . The paving system of claim 1 , further comprising a screed width sensor and a screed width controller,
wherein the screed assembly includes a main screed, a left screed extender, and a right screed extender, wherein the left screed extender and the right screed extender are both extendable and retractable relative to the main screed to adjust the width of the screed assembly, and wherein the screed width sensor is configured to detect the positions of the positions of the left screed extender and the right screed extender relative to the main screed, and the screed width controller is configured to control the positions of the positions of the left screed extender and the right screed extender relative to the main screed based on the information from the one or more obstacle detection elements.

4 . The paving system of claim 3 , further comprising an angle of attack sensor, an angle of attack controller, a screed height sensor, and a screed height controller,
wherein the angle of attack sensor is configured to detect an angle of attack of the screed assembly, and the angle of attack controller is configured to control the angle of attack of the screed assembly based on the information from the one or more obstacle detection elements, and wherein the screed height sensor is configured to detect a height of the screed assembly, and the screed height controller is configured to control the height of the screed assembly based on the information from the one or more obstacle detection elements.

5 . The paving system of claim 1 , further comprising a conveyor speed sensor and a conveyor speed controller, wherein the conveyor speed sensor is configured to detect a speed of the conveyor, and the conveyor speed controller is configured to control the speed of the conveyor based on the information from the one or more obstacle detection elements.

6 . The paving system of claim 5 , further comprising an auger speed sensor, an auger speed controller, wherein the auger speed sensor is configured to detect a speed of the auger, and the auger speed controller is configured to control the speed of the auger based on the information from the one or more obstacle detection elements.

7 . The paving system of claim 6 , further comprising a spray bar, wherein the controller is configured to control delivery of an emulsion fluid through the spray bar based on one or more of the width of the screed, the speed of the auger, the speed of the conveyor, and the speed of the paving machine.

8 . The paving system of claim 1 , further comprising a track speed sensor and a track speed controller, wherein the track speed sensor is configured to detect a speed of the track, and the track speed controller is configured to control the speed of the track based on the information from the one or more obstacle detection elements.

9 . A method of automatically or semi-automatically navigating a paving machine in a paving operation, comprising:
automatically or semi-automatically navigating the paving machine over a worksite; monitoring one or more obstacle detection elements positioned on the paving machine to detect one or more obstacles in a paving course of the paving machine on the worksite; if one or more obstacles are detected, maneuvering or adjusting one or more portions of the paving machine; determining whether the one or more obstacles have been avoided; maneuvering or adjusting the one or more portions of the paving machine to the original configuration; and continuing automatically or semi-automatically navigating the paving machine over the worksite.

10 . The method of claim 9 , further comprising categorizing the detected one or more obstacles as either an obstacle to be avoided or an obstacle to be accommodated during the paving operation.

11 . The method of claim 10 , wherein if the obstacle is categorized as an obstacle to be avoided, maneuvering or adjusting the one or more portions of the paving machine includes reducing a width of a screed assembly or changing a steering direction of the paving machine.

12 . The method of claim 10 , wherein if the obstacle is categorized as an obstacle to be accommodated, maneuvering or adjusting the one or more portions of the paving machine includes changing an angle of attack of a screed assembly, a height of the screed assembly, an angle of the screed assembly, or a rotation of one or more augers.

13 . The method of claim 10 , wherein maneuvering or adjusting one or more portions of the paving machine includes controlling one or more of a width of a screed assembly, an angle of attack of the screed assembly, a height of the screed assembly, or an angle of the screed assembly in order to maintain a desired height of paving material delivered to a ground surface by the paving machine.

14 . The method of claim 11 , wherein maneuvering or adjusting one or more portions of the paving machine includes controlling one or more tracks of the paving machine to control a speed or direction of the paving machine.

15 . The method of claim 12 , wherein maneuvering or adjusting one or more portions of the paving machine includes controlling a speed of one or more augers or controlling a delivery of an emulsion fluid through one or more spray bars.

16 . A paving machine, comprising:
a conveyor; a screed assembly, including a main screed, a left screed extender, and a right screed extender; one or more tracks; one or more obstacle detection elements positioned on the paving machine; and a controller in communication with the one or more obstacle detection elements and one or more of the conveyor, the screed assembly, and the one or more tracks; wherein the controller is configured to receive information from the one or more obstacle detection elements, and control one or more of an extension or retraction of the left screed extender and the right screed extender relative to the main screed, an angle of attack of the screed assembly, a height of the screed assembly, an angle of the screed assembly, or a speed of the one or more tracks to avoid or accommodate one or more obstacles in a path of the paving machine.

17 . The paving machine of claim 16 , wherein the one or more obstacle detection elements includes a camera positioned on a forward portion of the paving machine.

18 . The paving machine of claim 17 , further comprising:
a screed width sensor and a screed width controller, wherein th

Assignees

• Caterpillar Paving Products Inc

Inventors

• Miller Dana W

Classifications

• G01S13/931

  of land vehicles · CPC title

• G01S15/93

  for anti-collision purposes · CPC title

• E01C23/01

  Devices or auxiliary means for setting-out or checking the configuration of new surfacing, e.g. templates, screed {or reference line} supports (form rails E01C19/50); Applications of apparatus for measuring, indicating, or recording the surface configuration of existing surfacing, e.g. profilographs (E01C23/07 takes precedence; measuring roughness or irregularity in general G01B) · CPC title

• E01C19/486

  with non-vibratory or non-percussive pressing or smoothing means; with supplemental elements penetrating the paving to work the material thereof · CPC title

• E01C19/4853 Primary

  Apparatus designed for railless operation, e.g. crawler-mounted, provided with portable trackway arrangements · CPC title