High Pressure Furnace and Methods of Use

Patent metadata

Field	Value
Publication number	US-2023105323-A1
Application number	US-202217934745-A
Country	US
Kind code	A1
Filing date	Sep 23, 2022
Priority date	Sep 29, 2021
Publication date	Apr 6, 2023
Grant date	—

Abstract

A furnace system including an outer shell which comprises a top flange, an elongated body portion, and a bottom flange, wherein the outer shell is a pressure vessel, with no penetrations in the elongated body portion; a heater assembly which comprises (i) a single-piece annular shaped insulation layer, and (ii) a plurality of heaters embedded in the insulation layer, wherein the heater assembly is disposed within the elongated body portion of the outer shell; and an innermost layer disposed within the annular-shaped insulation layer, wherein the innermost layer is a baffle tube configured to force a natural convective flow, wherein each of the plurality of heaters is individually controllable and the plurality of heaters are configured to heat different zones within the furnace to different temperatures and/or at different rates. The system may be used to heat treat magnet materials, such as those formed of Bi-2212, therein.

First claim

That which is claimed is:

1 . A furnace system comprising:
an outer shell which comprises a top flange, an elongated body portion, and a bottom flange; a heater assembly which comprises (i) a single-piece annular shaped insulation layer, and (ii) a plurality of heaters embedded in the insulation layer, wherein the heater assembly is disposed within the elongated body portion of the outer shell; and an innermost layer disposed within the annular-shaped insulation layer.

2 . The furnace system of claim 1 , wherein the outer shell is a pressure vessel, with no penetrations in the elongated body portion.

3 . The furnace system of claim 2 , wherein the innermost layer is a baffle tube configured to force a natural convective flow.

4 . The furnace system of claim 1 , wherein the plurality of heaters are configured to heat different zones within the furnace to different temperatures and/or at different rates.

5 . The furnace system of claim 4 , wherein each of the plurality of heaters is individually controlled.

6 . The furnace system of claim 1 , wherein the plurality of heaters consists of six heaters.

7 . The furnace system of claim 6 , wherein each of the plurality of heaters is individually controlled.

8 . The furnace system of claim 1 , further comprising a gas inlet and a gas outlet, which are configured to feed one or more gases or gas mixture through the furnace.

9 . The furnace system of claim 1 , further comprising two or more gas inlets and two or more gas outlets, which are configured to feed one or more gases or gas mixture through the furnace.

10 . The furnace system of claim 1 , further comprising a control system to control (1) temperatures and pressure within the furnace, and (2) rate of gas flow through the furnace.

11 . The furnace system of claim 1 , wherein electrical feedthroughs, control thermocouples, pressure transducer and a gas inlet are located in the base flange, and wherein sample thermocouples and a gas outlet are located in the top flange.

12 . The furnace system of claim 1 , which is configured to be operated at a temperature up to at least 1000° C.

13 . A furnace system comprising:
an outer shell which comprises a top flange, an elongated body portion, and a bottom flange, wherein the outer shell is a pressure vessel, with no penetrations in the elongated body portion; a heater assembly which comprises (i) a single-piece annular shaped insulation layer, and (ii) a plurality of heaters embedded in the insulation layer, wherein the heater assembly is disposed within the elongated body portion of the outer shell; and an innermost layer disposed within the annular-shaped insulation layer, wherein the innermost layer is a baffle tube configured to force a natural convective flow, wherein each of the plurality of heaters is individually controllable and the plurality of heaters are configured to heat different zones within the furnace to different temperatures and/or at different rates.

14 . The furnace system of claim 13 , wherein the plurality of heaters consists of six heaters.

15 . The furnace system of claim 13 , further comprising a control system to control (1) temperatures and pressure within the furnace, and (2) rate of gas flow through the furnace.

16 . The furnace system of claim 13 , wherein electrical feedthroughs, one or more control thermocouples, one or more pressure transducers, and one or more gas inlets are located in the base flange, and wherein one or more sample thermocouples and a gas outlet are located in the top flange.

17 . A method of heat treating magnet materials, the method comprising:
deploying a magnet material within a furnace of the furnace system of claim 1 ; and heat treating the magnet material within the furnace.

18 . The method of claim 17 , wherein the magnet material comprises or consists of Bi-2212.

19 . The method of claim 17 , wherein the magnet material is in the form of a wire.

Assignees

• Univ Florida State Res Found Inc

Inventors

• English Charles Lamar
• Miller George
• Bosque Ernesto

Classifications

• F27D2019/0018

  Monitoring the temperature of the atmosphere of the kiln · CPC title

• F27B17/0083 Primary

  with means for circulating the atmosphere · CPC title

• F27B1/005 Primary

  wherein no smelting of the charge occurs, e.g. calcining or sintering furnaces · CPC title

• F27B5/08

  Arrangements of linings · CPC title

• F27D99/0006

  Electric heating elements or system · CPC title