Lithium alloy reservoir for use in electrochemical cells that cycle lithium ions

Patent metadata

Field	Value
Publication number	US-2023019313-A1
Application number	US-202217698874-A
Country	US
Kind code	A1
Filing date	Mar 18, 2022
Priority date	Jul 15, 2021
Publication date	Jan 19, 2023
Grant date	—

Abstract

The present disclosure provides a negative electrode for an electrochemical cell that cycles lithium ions. The negative electrode may include a negative electroactive material and a lithiation additive. The negative electroactive material may have a first cell voltage window. The lithiation additive may have a second cell voltage window. The second cell voltage window may be less than the first cell voltage window. When the electrochemical cell is operated in the second cell voltage window, the lithiation additive may lithiated the cell.

First claim

What is claimed is:

1 . A negative electrode for an electrochemical cell that cycles lithium ions, the negative electrode comprising:
a negative electroactive material having a first cell voltage window, and a lithiation additive comprising a lithium alloy having a second cell voltage window that is less than the first cell voltage window.

2 . The negative electrode of claim 1 , wherein the first cell voltage window is greater than about 2.5 V to less than or equal to about 4.2 V, and the second cell voltage window is greater than or equal to about 1.0 V to less than about 2.5 V.

3 . The negative electrode of claim 1 , wherein the negative electrode comprises greater than or equal to about 30 wt. % to less than or equal to about 99.5 wt. % of the negative electroactive material, and greater than or equal to about 0.5 wt. % to less than or equal to about 20 wt. % of the lithiation additive.

4 . The negative electrode of claim 1 , wherein the negative electroactive material comprises silicon, silicon oxide, graphite, or any combination thereof.

5 . The negative electrode of claim 1 , wherein the lithium alloy comprises magnesium, aluminum, tin, gallium, calcium, zinc, barium, zirconium, indium, cerium, gold, silver, boron, germanium, lead, cadmium, silicon, or any combination thereof.

6 . The negative electrode of claim 5 , wherein the lithium alloy has an average particle size greater than or equal to about 10 nm to less than or equal to about 100 μm.

7 . The negative electrode of claim 5 , wherein the lithiation additive comprises a lithium-magnesium alloy.

8 . The negative electrode of claim 7 , wherein the lithium-magnesium alloy is represented by Li x Mg 1-x , where 0.1≤x≤0.95.

9 . An electrochemical cell that cycles lithium ions, the electrochemical cell comprising:
a positive electrode, a negative electrode comprising:
a negative electroactive material having a first cell voltage window greater than about 2.5 V to less than or equal to about 4.2 V, and
a lithiation additive comprising a lithium alloy having a second cell voltage window greater than or equal to about 1.0 V to less than about 2.5 V; and
a separator physically separating the positive electrode and the negative electrode.

10 . The electrochemical cell of claim 9 , wherein the negative electrode comprises greater than or equal to about 30 wt. % to less than or equal to about 99.5 wt. % of the negative electroactive material, and greater than or equal to about 0.5 wt. % to less than or equal to about 20 wt. % of the lithiation additive.

11 . The negative electrode of claim 9 , wherein the negative electroactive material comprises silicon, graphite, or any combination thereof and the lithium alloy comprises magnesium, aluminum, tin, gallium, calcium, zinc, barium, zirconium, indium, cerium, gold, silver, boron, germanium, lead, cadmium, silicon, or any combination thereof.

12 . The negative electrode of claim 9 , wherein the lithiation additive comprises Li x Mg 1-x , where 0.1≤x≤0.95.

13 . A method of operating an electrochemical cell that cycles lithium ions, the method comprising:
activating a lithium reservoir in the electrochemical cell by operating the electrochemical cell in a second cell voltage window, wherein the electrochemical cell further comprises an electroactive material having a first cell voltage window that is greater than the second cell voltage window.

14 . The method of claim 13 , wherein the lithium reservoir is activated at any point when the electrochemical cell has a capacity less than or equal to about 99% of an original capacity.

15 . The method of claim 13 , wherein the method further comprises:
deactivating the lithium reservoir by operating the electrochemical cell in the first cell voltage window when the electrochemical cell has a capacity greater than or equal to about 1% of an original capacity.

16 . The method of claim 13 , wherein the first cell voltage window is greater about 2.5 V to less than or equal to about 4.2 V, and the second cell voltage window is greater than or equal to about 1.0 V to less than or equal to about 2.5 V.

17 . The method of claim 13 , wherein the lithiation additive comprises a lithium alloy, wherein the lithium alloy comprises magnesium, aluminum, tin, gallium, calcium, zinc, barium, zirconium, indium, cerium, gold, silver, boron, germanium, lead, cadmium, silicon, or any combination thereof.

18 . The method of claim 13 , wherein the lithiation additive comprises Li x Mg 1-x , where 0.1≤x≤0.95.

19 . The method of claim 13 , wherein the negative electrode comprises greater than or equal to about 30 wt. % to less than or equal to about 99.5 wt. % of the negative electroactive material, and greater than or equal to about 0.5 wt. % to less than or equal to about 20 wt. % of the lithiation additive.

20 . The method of claim 13 , wherein the lithium alloy has an average particle size greater than or equal to about 10 nm to less than or equal to about 100 μm.

Assignees

• Gm Global Tech Operations Llc

Inventors

• Mao Leng
• Cain Jeffrey David
• Bobel Andrew Clay
• Sachdev Anil K
• Kong Dewen

Classifications

• H01M4/48

  of inorganic oxides or hydroxides · CPC title

• H01M4/583

  Carbonaceous material, e.g. graphite-intercalation compounds or CFx · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• H01M4/62

  Selection of inactive substances as ingredients for active masses, e.g. binders, fillers · CPC title

• H01M4/386 Primary

  Silicon or alloys based on silicon · CPC title