Air Battery and Manufacturing Method of Positive Electrode of Air Battery

Patent metadata

Field	Value
Publication number	US-2023006287-A1
Application number	US-201917779917-A
Country	US
Kind code	A1
Filing date	Dec 2, 2019
Priority date	Dec 2, 2019
Publication date	Jan 5, 2023
Grant date	—

Abstract

The present invention provides an air battery using oxygen in air as a cathode active material, the air battery comprising: a cylindrical anode made of a metal; a cathode constituted by a co-continuous body having a three dimensional network structure formed by an integrated plurality of nanostructures having branches; and a separator that is arranged between the cathode and the anode and absorbs an electrolytic solution, wherein: the cathode is arranged inside the anode via the separator; and the anode has an open hole that reaches the separator and constitutes a housing of the air battery.

First claim

1 . An air battery using oxygen in air as a cathode active material, the air battery comprising:
a cylindrical anode made of a metal; a cathode constituted by a co-continuous body having a three dimensional network structure formed by an integrated plurality of nanostructures having branches; and a separator that is arranged between the cathode and the anode and absorbs an electrolytic solution, wherein the cathode is arranged inside the anode via the separator, and the anode has an open hole reaching the separator and constitutes a housing of the air battery.

2 . The air battery according to claim 1 , further comprising a cylindrical housing arranged outside the anode and having an open hole connected to the open hole of the anode.

3 . The air battery according to claim 1 , wherein the housing is constituted by a naturally degradable material.

4 . The air battery according to claim 1 , wherein the open hole of the anode is formed in a plane of a curved side of the cylinder, is formed from a plane of a curved side of the cylinder to reach either an upper end, a lower end, or both upper and lower ends of the cylinder, or is formed in a spiral shape on a curved side of the cylinder from one end to the other end of the cylinder.

5 . The air battery according to claim 1 , wherein:
the nanostructure is a nanosheet constituted by at least one of carbon, iron oxide, manganese oxide, zinc oxide, molybdenum oxide, and molybdenum sulfide, or a nanofiber constituted by at least one of carbon, iron oxide, manganese oxide, zinc oxide, molybdenum oxide, molybdenum sulfide, and cellulose; the cathode has a catalyst constituted by at least one metal among iron, manganese, zinc, copper, and molybdenum, or a catalyst constituted by an oxide of at least one metal among calcium, iron, manganese, zinc, copper, and molybdenum; and the electrolytic solution is constituted by one or more of acetic acid, carbonic acid, citric acid, malic acid, oxalic acid, phosphoric acid, or a salt thereof, HEPES (4-(2-hydroxyethyl)-1-piperazineethanesulfonic acid), a chloride salt, a pyrophosphate, and a metaphosphate.

6 . A method for producing a cathode of an air battery using oxygen in air as a cathode active material, the air battery comprising:
a cylindrical anode made of a metal; a cathode constituted by a co-continuous body having a three dimensional network structure formed by an integrated plurality of nanostructures having branches; and a separator that is arranged between the cathode and the anode and absorbs an electrolytic solution, wherein: the cathode is arranged inside the anode via the separator; and the anode has an open hole reaching the separator and constitutes a housing of the air battery, the method comprising producing the cathode by freezing a sol or gel in which the nanostructure is dispersed, and drying the frozen body in a vacuum.

7 . A method for producing a cathode of an air battery using oxygen in air as a cathode active material, the air battery comprising:
a cylindrical anode made of a metal; a cathode constituted by a co-continuous body having a three dimensional network structure formed by an integrated plurality of nanostructures having branches; and a separator that is arranged between the cathode and the anode and absorbs an electrolytic solution, wherein: the cathode is arranged inside the anode via the separator; and the anode has an open hole reaching the separator and constitutes a housing of the air battery, the method comprising producing the cathode by allowing a predetermined bacterium to produce a gel in which nanofibers of any of iron oxide, manganese oxide, and cellulose are dispersed, freezing the produced gel, drying the frozen body in a vacuum, and carbonizing the dried body.

8 . The method for producing a cathode of an air battery according to claim 6 , further comprising allowing the cathode to support a catalyst.

9 . The air battery according to claim 2 , wherein the housing is constituted by a naturally degradable material.

10 . The air battery according to claim 2 , wherein the open hole of the anode is formed in a plane of a curved side of the cylinder, is formed from a plane of a curved side of the cylinder to reach either an upper end, a lower end, or both upper and lower ends of the cylinder, or is formed in a spiral shape on a curved side of the cylinder from one end to the other end of the cylinder.

11 . The air battery according to claim 3 , wherein the open hole of the anode is formed in a plane of a curved side of the cylinder, is formed from a plane of a curved side of the cylinder to reach either an upper end, a lower end, or both upper and lower ends of the cylinder, or is formed in a spiral shape on a curved side of the cylinder from one end to the other end of the cylinder.

12 . The air battery according to claim 2 , wherein:
the nanostructure is a nanosheet constituted by at least one of carbon, iron oxide, manganese oxide, zinc oxide, molybdenum oxide, and molybdenum sulfide, or a nanofiber constituted by at least one of carbon, iron oxide, manganese oxide, zinc oxide, molybdenum oxide, molybdenum sulfide, and cellulose; the cathode has a catalyst constituted by at least one metal among iron, manganese, zinc, copper, and molybdenum, or a catalyst constituted by an oxide of at least one metal among calcium, iron, manganese, zinc, copper, and molybdenum; and the electrolytic solution is constituted by one or more of acetic acid, carbonic acid, citric acid, malic acid, oxalic acid, phosphoric acid, or a salt thereof, HEPES (4-(2-hydroxyethyl)-1-piperazineethanesulfonic acid), a chloride salt, a pyrophosphate, and a metaphosphate.

13 . The air battery according to claim 3 , wherein:
the nanostructure is a nanosheet constituted by at least one of carbon, iron oxide, manganese oxide, zinc oxide, molybdenum oxide, and molybdenum sulfide, or a nanofiber constituted by at least one of carbon, iron oxide, manganese oxide, zinc oxide, molybdenum oxide, molybdenum sulfide, and cellulose; the cathode has a catalyst constituted by at least one metal among iron, manganese, zinc, copper, and molybdenum, or a catalyst constituted by an oxide of at least one metal among calcium, iron, manganese, zinc, copper, and molybdenum; and the electrolytic solution is constituted by one or more of acetic acid, carbonic acid, citric acid, malic acid, oxalic acid, phosphoric acid, or a salt thereof, HEPES (4-(2-hydroxyethyl)-1-piperazineethanesulfonic acid), a chloride salt, a pyrophosphate, and a metaphosphate.

14 . The air battery according to claim 4 , wherein:
the nanostructure is a nanosheet constituted by at least one of carbon, iron oxide, manganese oxide, zinc oxide, molybdenum oxide, and molybdenum sulfide, or a nanofiber constituted by at least one of carbon, iron oxide, manganese oxide, zinc oxide, molybdenum oxide, molybdenum sulfide, and cellulose; the cathode has a catalyst constituted by at least one metal among iron, manganese, zinc, copper, and molybdenum, or a catalyst constituted by an oxide of at least one metal among calcium, iron, manganese, zinc, copper, and molybdenum; and the electrolytic solution is constituted by one or more of acetic acid, carbonic acid, citric acid, malic acid, oxalic acid, phosphoric acid, or a salt thereof, HEPES (4-(2-hydroxyethyl)-1-piperazineethanesulfonic acid), a chloride salt, a pyrophosphate, and a metaphosphate.

15 . The method for producing a cathode of an air battery according to claim 7 , further comprising allowing the cathode to support a catalyst.

Assignees

• Nippon Telegraph & Telephone

Inventors

• Iwata Mikayo
• Nohara Masaya
• Taguchi Hiroaki
• KOBAYASHI Yuzu
• Komatsu Takeshi

Classifications

• H01M12/02

  Details (of electrodes H01M4/00; of non-active parts H01M50/00) · CPC title

• H01M12/06 Primary

  with one metallic and one gaseous electrode · CPC title

• H01M50/409

  Separators, membranes or diaphragms characterised by the material · CPC title

• H01M2300/0008

  Phosphoric acid-based · CPC title

• H01M2300/0005

  Acid electrolytes · CPC title