A new class of electrocatalysts
US-2017342578-A1 · Nov 30, 2017 · US
US2022364250A1 · US · A1
| Field | Value |
|---|---|
| Publication number | US-2022364250-A1 |
| Application number | US-202017621358-A |
| Country | US |
| Kind code | A1 |
| Filing date | Dec 14, 2020 |
| Priority date | Dec 19, 2019 |
| Publication date | Nov 17, 2022 |
| Grant date | — |
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The present disclosure relates to an electrode for electrolysis, in which a structure of a metal base layer is optimized, and a preparation method thereof, wherein the electrode for electrolysis of the present invention exhibits an overvoltage improved in comparison to a conventional electrode while having excellent durability due to a small loss of a coating layer.
Opening claim text (preview).
1 . An electrode for electrolysis, the electrode comprising: a metal base layer; and a coating layer containing a ruthenium oxide and nitrogen, wherein the metal base layer has a mesh structure with a mesh size of 45 mesh to 60 mesh, an individual wire thickness of the mesh structure is in a range of 100 μm to 160 μm, and a nitrogen content in the coating layer is in a range of 30 mol % to 70 mol % based on the ruthenium oxide. 2 . The electrode for electrolysis of claim 1 , wherein the mesh size of the metal base layer is in a range of 50 mesh to 60 mesh. 3 . The electrode for electrolysis of claim 1 , wherein the individual wire thickness of the mesh structure is in a range of 120 μm to 150 μm. 4 . The electrode for electrolysis of claim 1 , wherein the coating layer further contains a cerium oxide. 5 . The electrode for electrolysis of claim 4 , wherein a molar ratio of a ruthenium element to a cerium element in the coating layer is in a range of 100:5 to 100:30. 6 . The electrode for electrolysis of claim 1 , wherein the coating layer further contains a platinum oxide. 7 . The electrode for electrolysis of claim 6 , wherein a molar ratio of a ruthenium element to a platinum element in the coating layer is in a range of 100:2 to 100:20. 8 . A method of preparing an electrode for electrolysis, the method comprising: applying a coating composition on at least one surface of a metal base having a mesh structure in which a mesh size is in a range of 45 mesh to 60 mesh and an individual wire thickness of the mesh structure is in a range of 100 μm to 160 μm; and coating by drying and heat-treating the metal base on which the coating composition has been applied, wherein the coating composition comprises a ruthenium precursor and an amine-based additive in a molar ratio of 100:20 to 100:40. 9 . The method of claim 8 , wherein the amine-based additive is at least one selected from the group consisting of melamine, ammonia, urea, 1-propylamine, 1-butylamine, 1-pentylamine, 1-heptylamine, 1-octylamine, 1-nonylamine, and 1-dodecylamine. 10 . The method of claim 8 , wherein the coating composition further comprises a cerium precursor and a platinum precursor.
Metallic substrates · CPC title
Simultaneous production of alkali metal hydroxides and chlorine, oxyacids or salts of chlorine, e.g. by chlor-alkali electrolysis · CPC title
Metal oxides (C23C18/1212 takes precedence) · CPC title
Metal or alloy · CPC title
at least one noble metal or noble metal oxide and at least one non-noble metal oxide · CPC title
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