Electrode structure and all-solid secondary battery including the same

Patent metadata

Field	Value
Publication number	US-2022359960-A1
Application number	US-202217661198-A
Country	US
Kind code	A1
Filing date	Apr 28, 2022
Priority date	May 6, 2021
Publication date	Nov 10, 2022
Grant date	—

Abstract

Provided are an electrode structure and an all-solid secondary battery including the electrode structure, the electrode structure including a cathode layer, an anode layer, and a solid electrolyte layer between the cathode layer and the anode layer, the cathode layer including a cathode current collector and a cathode active material layer on at least one surface of the cathode current collector, the anode layer including an anode current collector and an anode active material layer on at least one surface of the anode current collector, and the solid electrolyte having a margin of about 2% or less of a width of the solid electrolyte layer, at two ends in a width direction, and an insulating layer having a storage elastic modulus (E′) of greater than about 4.0 GPa being at two sides integrally surrounding the cathode layer, the anode layer, and the solid electrolyte layer.

First claim

What is claimed is:

1 . An electrode structure comprising:
a cathode layer; an anode layer; and a solid electrolyte layer between the cathode layer and the anode layer, wherein the cathode layer comprises a cathode current collector and a cathode active material layer on at least one surface of the cathode current collector, the anode layer comprises an anode current collector and an anode active material layer on at least one surface of the anode current collector, and the solid electrolyte layer has a margin that is about 2% or less of a width of the solid electrolyte layer, at two ends in a width direction, and wherein an insulating layer having a storage elastic modulus (E′) of greater than about 4.0 GPa is at two sides integrally surrounding the cathode layer, the anode layer, and the solid electrolyte layer.

2 . The electrode structure of claim 1 , wherein the insulating layer has a loss tangent (tans) of less than about 0.5.

3 . The electrode structure of claim 1 , wherein the insulating layer has a resistivity of about 1×10 6 ohm/cm or greater.

4 . The electrode structure of claim 1 , wherein the insulating layer is at least one layer.

5 . The electrode structure of claim 1 , wherein the insulating layer comprises a polymer or a composite of a polymer and an inorganic material.

6 . The electrode structure of claim 5 , wherein the polymer comprises a fluorine-based polymer, a cellulose-based polymer, an epoxy-based resin, or a combination thereof.

7 . The electrode structure of claim 5 , wherein a volume ratio of the polymer in the composite of the polymer and the inorganic material is about 50 vol % or greater based on 100 vol % of a total composition forming the composite.

8 . The electrode structure of claim 5 , wherein the inorganic material comprises a metal oxide, a metal hydroxide, or a combination thereof.

9 . The electrode structure of claim 1 , wherein a mixture density of the cathode active material layer is about 3.0 g/cc or greater.

10 . The electrode structure of claim 1 , wherein the cathode active material layer comprises a sulfide-based solid electrolyte.

11 . The electrode structure of claim 1 , wherein the anode active material layer comprises at least one selected from a carbonaceous anode active material and a metal or metalloid anode active material.

12 . The electrode structure of claim 11 , wherein the carbonaceous anode active material comprises at least one selected from amorphous carbon and crystalline carbon.

13 . The electrode structure of claim 11 , wherein the metal or metalloid anode active material comprises at least one selected from gold (Au), platinum (Pt), palladium (Pd), silicon (Si), silver (Ag), aluminum (Al), bismuth (Bi), tin (Sn), and zinc (Zn).

14 . The electrode structure of claim 1 , wherein the solid electrolyte layer comprises a sulfide-based solid electrolyte represented by Formula 1:
Li + 12−n−x A n+ X 2− 6−x Y − x .  Formula 1
wherein, in Formula 1, A is P, As, Ge, Ga, Sb, Si, Sn, Al, In, Ti, V, Nb, or Ta, X is S, Se, or Te, Y is Cl, Br, I, F, CN, OCN, SCN, or N 3 , 1<x<5, and 0<n<2.

15 . The electrode structure of claim 1 , wherein a peel strength of the solid electrolyte layer to the cathode layer or the anode layer is about 0.2 gf/mm or greater.

16 . The electrode structure of claim 1 , wherein the electrode structure has a jelly-roll form or a stack form.

17 . The electrode structure of claim 1 , wherein cracks do not occur in the electrode structure when the electrode structure is compressed in a thickness direction to a thickness of about 20% to about 30% of a thickness of the electrode structure.

18 . An all-solid secondary battery comprising the electrode structure of claim 1 .

Assignees

• Samsung Sdi Co Ltd

Inventors

• Kim Hongjeong
• Ryu Younggyoon
• Yoon Jaegu
• Lee Minsuk

Classifications

• H01M10/052

  Li-accumulators · CPC title

• H01M50/586

  inside the batteries, e.g. incorrect connections of electrodes · CPC title

• H01M10/0585 Primary

  of accumulators having only flat construction elements, i.e. flat positive electrodes, flat negative electrodes and flat separators · CPC title

• H01M4/62

  Selection of inactive substances as ingredients for active masses, e.g. binders, fillers · CPC title

• H01M10/0562

  Solid materials · CPC title