Method for manufacturing glass lining product

Patent metadata

Field	Value
Publication number	US-2022340479-A1
Application number	US-202217862575-A
Country	US
Kind code	A1
Filing date	Jul 12, 2022
Priority date	Feb 12, 2020
Publication date	Oct 27, 2022
Grant date	—

Abstract

A method for manufacturing a glass lining product including: a step of forming a ground coat layer having a thickness of 0.1 to 0.5 mm composed of one layer or a plurality of layers by applying a first glaze on a surface of a metal substrate and firing the first glaze; a step of forming an intermediate layer having a thickness of 0.4 to 1.1 mm composed of one layer or a plurality of layers by applying a second glaze on the ground coat layer and firing the second glaze; and a step of forming a cover coat layer having a thickness of 0.1 to 1.3 mm composed of one layer or a plurality of layers by applying a third glaze on the intermediate layer and firing the third glaze.

First claim

1 . A method for manufacturing a glass lining product, comprising:
a step of forming a ground coat layer having a thickness of 0.1 to 0.5 mm composed of one layer or a plurality of layers by applying a first glaze on a surface of a metal substrate and firing the first glaze, the first glaze comprising frit with an average particle size of 1.5 to 20 μm and containing SiO 2 as a main component and Na 2 O, and one or two or more inorganic refractory powders selected from a group consisting of silica stone, alumina and aluminum nitride; a step of forming an intermediate layer having a thickness of 0.4 to 1.1 mm composed of one layer or a plurality of layers by applying a second glaze on the ground coat layer and firing the second glaze, the second glaze comprising frit with an average particle size of 1.5 to 20 μm and containing SiO 2 as a main component and Na 2 O; and a step of forming a cover coat layer having a thickness of 0.1 to 1.3 mm composed of one layer or a plurality of layers by applying a third glaze on the intermediate layer and firing the third glaze, the third glaze comprising frit with an average particle size of 1.5 to 50 μm and containing SiO 2 as a main component but no Na 2 O.

2 . The method for manufacturing a glass lining product according to claim 1 , wherein the first glaze, the second glaze and the third glaze all comprise metal fibers.

3 . The method for manufacturing a glass lining product according to claim 2 , wherein the metal fibers comprise one or two or more selected from a group consisting of stainless-based metal fiber, noble metal-based fiber, and alloy fiber of platinum and a platinum group metal.

4 . The method for manufacturing a glass lining product according to claim 2 , wherein
the first glaze comprises 0.01 to 5 parts by mass of the metal fibers having a diameter of 0.1 to 2 μm and a length of 50 to 1000 μm, with respect to 100 parts by mass of the frit in the first glaze; the second glaze comprises 0.01 to 5 parts by mass of the metal fibers having a diameter of 0.2 to 2 μm and a length of 50 to 1000 μm, with respect to 100 parts by mass of the frit in the second glaze; and the third glaze comprises 0.01 to 5 parts by mass of the metal fibers having a diameter of 0.2 to 2 μm and a length of 50 to 1000 μm, with respect to 100 parts by mass of the frit in the third glaze.

5 . The method for manufacturing a glass lining product according to claim 1 , wherein the surface of the metal substrate has a surface roughness Ra of 2 to 10 μm as measured by JIS B 0633: 2001.

6 . The method for manufacturing a glass lining product according to claim 1 , wherein a content of Na 2 O in the frit in the first glaze and the second glaze is 8 to 22% by mass, respectively.

7 . The method for manufacturing a glass lining product according to claim 1 , wherein the average particle size of the frit in the third glaze is larger than the average particle size of the frit in the first glaze and the average particle size of the frit in the second glaze.

8 . The method for manufacturing a glass lining product according to claim 7 , wherein the average particle size of the frit in the third glaze is 10 to 50 μm.

9 . The method for manufacturing a glass lining product according to claim 1 , wherein the average particle size of the frit in the third glaze is 1.5 to 20 μm.

10 . The method for manufacturing a glass lining product according to claim 1 , wherein a total thickness of the ground coat layer, the intermediate layer and the cover coat layer is 0.6 to 1.8 mm.

Assignees

• Ngk Insulators Ltd
• Ngk Chemitech Ltd

Inventors

• Iwabuchi Muneyuki
• Kawashima Takashi
• Goto Hideki

Classifications

• C03C8/22 Primary

  containing two or more distinct frits having different compositions · CPC title

• C03C3/089

  containing boron · CPC title

• C03C3/078

  containing an oxide of a divalent metal, e.g. an oxide of zinc · CPC title

• C23D5/00 Primary

  Coating with enamels or vitreous layers · CPC title

• C03C2214/02

  Fibres; Filaments; Yarns; Felts; Woven material · CPC title