Method and apparatus of manufacturing anode for all-solid-state battery using electric field

Patent metadata

Field	Value
Publication number	US-2022302425-A1
Application number	US-202117522657-A
Country	US
Kind code	A1
Filing date	Nov 9, 2021
Priority date	Mar 18, 2021
Publication date	Sep 22, 2022
Grant date	—

Abstract

Disclosed are a method and an apparatus of manufacturing an anode for an all-solid-state battery by using an electric field. The manufacturing method includes: preparing a first coating member and a second coating member spaced apart from the first coating member by a predetermined distance; preparing a coating slurry, the coating slurry including a carbon material and a metal alloyable with lithium; feeding the coating slurry to the first coating member; feeding a current collector between the first coating member and the second coating member; and coating the coating slurry on the current collector by using an electric field generated between the first coating member and the second coating member by applying voltages to the first coating member and the second coating member.

First claim

What is claimed:

1 . A method of manufacturing an anode for an all-solid-state battery, comprising:
preparing a first coating member and a second coating member spaced apart from the first coating member by a predetermined distance; preparing a coating slurry, the coating slurry comprising a carbon material and a metal alloyable with lithium; feeding the coating slurry to the first coating member; feeding a current collector to a gap between the first coating member and the second coating member; and applying the coating slurry on the current collector by using an electric field generated between the first coating member and the second coating member by applying voltages to the first coating member and the second coating member.

2 . The method of claim 1 , wherein the second coating member is positioned above the first coating member.

3 . The method of claim 1 , wherein a distance between the first coating member and the second coating member is about 6 cm to 17 cm.

4 . The method of claim 1 , wherein the first coating member is a rotatably installed coating roll, and
wherein the coating roll is positioned above a container in which the coating slurry is accommodated, and the coating roll is configured such that the coating slurry is attached to a surface of the coating roll by rotating the coating roll.

5 . The method of claim 1 , wherein the current collector is continuously fed between the first coating member and the second coating member at a speed of about 0.5 m/min to 0.8 m/min.

6 . The method of claim 1 , wherein the current collector is fed in a roll-to-roll manner.

7 . The method of claim 1 , wherein the voltages are applied to the first coating member and the second coating member and a voltage difference between the first coating member and the second coating member ranges from about 14 kV to about 24 kV.

8 . The method of claim 1 , wherein a ground voltage is applied to the second coating member.

9 . The method of claim 1 , wherein the coating slurry is applied to the current collector by moving in a direction opposite to gravity from the first coating member.

10 . The method of claim 1 , wherein a loading amount of the coating slurry that is applied to the current collector is about 0.8 mg/cm 2 to 1.0 mg/cm 2 .

11 . An apparatus for manufacturing an anode for an all-solid-state battery, comprising:
a container in which a coating slurry comprising a carbon material and a metal alloyable with lithium is accommodated; a first coating member installed above the container and having a surface with a predetermined area to which the coating slurry is attached; a second coating member spaced apart from the first coating member by a predetermined distance; a transfer unit configured to feed a current collector to a gap between the first coating member and the second coating member; and a power component connected to the first coating member and the second coating member and configured to generate an electric field between the first coating member and the second coating member by applying voltages to the first coating member and the second coating member, wherein the coating slurry attached to the surface of the first coating member is coated to the current collector through the electric field.

12 . The method of claim 11 , wherein the second coating member is positioned above the first coating member, and a distance between the first coating member and the second coating member is about 6 cm to 17 cm.

13 . The method of claim 11 , wherein at least one of the first coating member and the second coating member is installed to be movable in an up and down direction.

14 . The method of claim 11 , wherein the first coating member is a rotatably installed coating roll, and the coating slurry is attached to the surface of the first coating member by the coating roll that is rotated above the container.

15 . The method of claim 14 , wherein the coating roll comprises at least one groove on a surface thereof, the groove having a predetermined width.

16 . The method of claim 11 , wherein the transfer unit comprises transferring rolls that are installed respectively at an inlet side and an outlet side of the first and second coating members.

17 . The method of claim 11 , wherein the transfer unit is configured to feed the current collector to the gap between the first coating member and the second coating member at a speed of about 0.5 m/min to 0.8 m/min.

18 . The method of claim 11 , wherein the power component is configured to apply the voltages to the first coating member and the second coating member such that a voltage difference between the first coating member and the second coating member is to be about 14 kV to 24 kV.

19 . The method of claim 11 , wherein the power component is configured to apply a ground voltage to the second coating member.

20 . The method of claim 11 , wherein the coating slurry is coated to the current collector by moving in a direction opposite to gravity from the first coating member.

Assignees

• Hyundai Motor Co Ltd
• Kia Corp

Inventors

• Cheon Yeong Jun
• Seok Hoon

Classifications

• H01M10/058 Primary

  Construction or manufacture · CPC title

• H01M10/0562

  Solid materials · CPC title

• H01M4/1393 Primary

  of electrodes based on carbonaceous material, e.g. graphite-intercalation compounds or CFx · CPC title

• H01M4/0404 Primary

  by coating on electrode collectors · CPC title

• B05C1/0804

  the material being applied without contact with the roller · CPC title