Positive active material for rechargeable lithium battery, preparing method thereof and rechargeable lithium battery including the same

Patent metadata

Field	Value
Publication number	US-2022293913-A1
Application number	US-202217578220-A
Country	US
Kind code	A1
Filing date	Jan 18, 2022
Priority date	Mar 12, 2021
Publication date	Sep 15, 2022
Grant date	—

Abstract

A positive active material for a rechargeable lithium battery includes a first positive active material including a secondary particle formed by aggregation of a plurality of primary particles, wherein at least a portion of the primary particles have a radially arranged structure, and a second positive active material including a secondary particle formed by aggregation of a plurality of primary particles, wherein the first positive active material and the second positive active material are both (e.g., simultaneously) nickel-based positive active materials, a particle diameter of the secondary particle of the first positive active material is larger than a particle diameter of the secondary particles\ of the second positive active material, and the second positive active material is coated with a boron compound.

First claim

What is claimed is:

1 . A positive active material for a rechargeable lithium battery, the positive active material comprising:
a first positive active material comprising a secondary particle in which a plurality of primary particles are aggregated, wherein at least one portion of the primary particles aggregated in the secondary particle has a radially arranged structure, and a second positive active material comprising a secondary particle in which a plurality of primary particles are aggregated, wherein the first positive active material and the second positive active material are both nickel-based positive active materials, a particle diameter of the secondary particle of the first positive active material is larger than a particle diameter of the secondary particle of the second positive active material, and the second positive active material is coated with a boron compound.

2 . The positive active material of claim 1 , wherein in the first positive active material, the primary particles are plate-shaped primary particles, and at least some of the plate-shaped primary particles have a long axis arranged in a radial direction.

3 . The positive active material of claim 2 , wherein an average length of the plate-shaped primary particles in the first positive active material is about 0.01 μm to about 5 μm.

4 . The positive active material of claim 1 , wherein:
a particle diameter of the secondary particle in the first positive active material is about 7 μm to about 25 μm, and a particle diameter of the secondary particle in the second positive active material is about 1 μm to about 9 μm.

5 . The positive active material of claim 1 , wherein the first positive active material comprises a compound represented by Chemical Formula 1:
Li a1 Ni x1 M 1 y1 M 2 1-x1-y1 O 2 , and  Chemical Formula 1
wherein, in Chemical Formula 1, 0.9≤a1≤1.8, 0.3≤x1≤1, 0≤y1≤0.7, and M 1 and M 2 are each independently selected from Al, B, Ba, Ca, Ce, Co, Cr, Cu, F, Fe, Mg, Mn, Mo, Nb, P, S, Si, Sr, Ti, V, W, Zr, and a combination thereof.

6 . The positive active material of claim 1 , wherein the first positive active material is comprised in an amount of about 50 wt % to 90 wt % and the second positive active material is comprised in an amount of about 10 wt % to about 50 wt %, each based on a total amount of the first positive active material and the second positive active material.

7 . The positive active material of claim 1 , wherein the second positive active material comprises a first boron coating portion on an outer surface of the secondary particle, and a second boron coating portion present on surfaces of the primary particles inside the secondary particle, and a weight of the first boron coating portion is larger than that of the second boron coating portion.

8 . The positive active material of claim 7 , wherein the first boron coating portion and the second boron coating portion each comprise boron oxide, lithium boron oxide, or a combination thereof.

9 . The positive active material of claim 7 , wherein the first boron coating portion is comprised in an amount of about 70 wt % to about 98 wt % and the second boron coating portion is comprised in an amount of about 2 wt % to about 30 wt %, each based on the total amount of the first boron coating portion and the second boron coating portion.

10 . The positive active material of claim 9 , wherein the first boron coating portion is comprised in an amount of about 80 wt % to about 95 wt % and the second boron coating portion is comprised in an amount of about 5 wt % to about 20 wt %, each based on the total amount of the first boron coating portion and the second boron coating portion.

11 . The positive active material of claim 7 , wherein the content of the first boron coating portion is about 0.02 wt % to about 0.3 wt % based on the second positive active material.

12 . The positive active material of claim 7 , wherein the content of the second boron coating portion is about 0.001 wt % to about 0.05 wt % based on the second positive active material.

13 . The positive active material of claim 7 , wherein the content of the second boron coating portion is about 0.001 wt % to about 0.01 wt % based on the second positive active material.

14 . The positive active material of claim 7 , wherein a total amount of the first boron coating portion and the second boron coating portion is about 0.1 mol % to about 3 mol % based on 100 mol % of the second positive active material.

15 . The positive active material of claim 14 , wherein a total amount of the first boron coating portion and the second boron coating portion is about 0.1 mol % to about 1.3 mol % based on 100 mol % of the second positive active material.

16 . The positive active material of claim 1 , wherein the second positive active material comprises a compound represented by Chemical Formula 11:
Li a11 Ni x11 M 11 y11 M 12 1-x11-y11 O 2 , and  Chemical Formula 11
wherein, in Chemical Formula 11, 0.9≤a11≤1.8, 0.3≤x11≤1, 0≤y11≤0.7, and M 11 and M 12 are each independently selected from Al, B, Ba, Ca, Ce, Co, Cr, Cu, F, Fe, Mg, Mn, Mo, Nb, P, S, Si, Sr, Ti, V, W, Zr, and a combination thereof.

17 . A method of preparing the positive active material of claim 1 , the method comprising:
mixing a first nickel metal composite hydroxide and a lithium raw material, and heat-treating the resultant to prepare a first positive active material, mixing a second nickel metal composite hydroxide, a lithium raw material, and a boron raw material, and heat-treating the resultant to prepare a second positive active material, and mixing the first positive active material and the second positive active material.

18 . The method of claim 17 , wherein a content of the boron raw material is about 0.1 mol % to about 3 mol % based on 100 mol % of the second nickel metal composite hydroxide.

19 . The method of claim 17 , wherein after the mixing of the second nickel metal composite hydroxide, the lithium raw material, and the boron raw material, the heat-treating of the resultant is performed at a temperature of about 650° C. to about 850° C. for about 5 hours to about 25 hours.

20 . A rechargeable lithium battery comprising:
a positive electrode comprising the positive active material of claim 1 , a negative electrode, and an electrolyte.

Assignees

• Samsung Sdi Co Ltd

Inventors

• Yun Pilsang
• Kim Hyunbeom
• Park Sangin
• You Yongchan

Classifications

• H01M4/485

  of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy (H01M4/505, H01M4/525 take precedence) · CPC title

• H01M10/052

  Li-accumulators · CPC title

• H01M4/364 Primary

  as mixtures · CPC title

• C01G53/42

  containing alkali metals, e.g. LiNiO2 · CPC title

• H01M4/62

  Selection of inactive substances as ingredients for active masses, e.g. binders, fillers · CPC title