Connector assemblies

Patent metadata

Field	Value
Publication number	US-2022285863-A1
Application number	US-202217825813-A
Country	US
Kind code	A1
Filing date	May 26, 2022
Priority date	Nov 30, 2019
Publication date	Sep 8, 2022
Grant date	—

Abstract

Various configurations of connector assemblies are disclosed herein. Each variation of connector assembly includes at least one conductive outer housing, one or more dielectrics, and conductors, some of which may be configured as compressible electrical contacts manufactured from a tube. One embodiment of the compressible electrical contact includes a first contact end, a second contact end opposing the first contact end, and a plurality of cut sections defined by at least one cut angle measured between a pair of outwardly extending opposing inner surfaces, an innermost cut distance, and an outermost cut distance. Each of the plurality of divaricated-cut sections is based on at least one divaricating pattern.

First claim

1 . A connector assembly, comprising:
a compressible electrical contact, comprising a first contact end, a second contact end opposing the first contact end, and a plurality of cut sections positioned between the first contact end and the second contact end, each of the plurality of cut sections being defined by at least one cut angle measured between a pair of outwardly extending opposing inner surfaces, an innermost cut distance, and an outermost cut distance, wherein the innermost cut distance is smaller than the outermost cut distance when the compressible electrical contact is in a substantially relaxed state, and wherein when the compressible electrical contact is in a substantially compressed state, each pair of opposing inner surfaces collapses inwardly to form a slot; a dielectric, having a central dielectric section surrounding the compressible electrical contact; and an outer housing surrounding the dielectric.

2 . The connector assembly of claim 1 , wherein the compressible electrical contact is manufactured from a tube.

3 . The connector assembly of claim 1 , wherein the at least one of the plurality of cut sections is based on at least one divaricating pattern.

4 . The connector assembly of claim 3 , wherein each divaricating pattern comprises an upper tapered section and a lower tapered section.

5 . The connector assembly of claim 1 , wherein each of the plurality of cut sections is included in a medial portion disposed between the first contact end and the second contact end.

6 . The connector assembly of claim 1 , wherein the central dielectric section extends and tapers downwardly to mate with the compressible electrical contact.

7 . The connector assembly of claim 1 , wherein the central dielectric section is disposed between a first dielectric bore on a first body end and a second dielectric bore on a second body end.

8 . The connector assembly of claim 1 , wherein the compressible electrical contact comprises a material selected from the group consisting of brass, copper, beryllium copper, and stainless steel.

9 . The connector assembly of claim 1 , wherein the compressible electrical contact has an effective outer diameter of about 0.010 inches.

10 . The connector assembly of claim 1 , wherein the compressible electrical contact has an effective inner diameter of about 0.006 inches.

11 . The connector assembly of claim 1 , wherein the at least one cut angle is about 5 degrees when the compressible electrical contact is in the substantially relaxed state.

12 . The connector assembly of claim 1 , wherein the outermost cut distance is about 0.002 inches when the compressible electrical contact is in the substantially relaxed state.

13 . The connector assembly of claim 1 , wherein the innermost cut distance is about 0.001 inches when the compressible electrical contact is in the substantially relaxed state.

14 . A connector assembly, comprising:
a compressible electrical contact, comprising a first contact end, a second contact end opposing the first contact end, and a plurality of cut sections positioned between the first contact end and the second contact end, each of the plurality of cut sections being defined by at least one cut angle measured between a pair of outwardly extending opposing inner surfaces, an innermost cut distance, and an outermost cut distance wherein the innermost cut distance is smaller than the outermost cut distance in a substantially relaxed state, and wherein in a substantially compressed state, each pair of opposing inner surfaces collapses inwardly to form a slot a plurality of dielectrics, including outer dielectrics and a center dielectric disposed between the outer dielectrics, wherein the outer dielectrics surround medial portions of the compressible electrical contact; and an outer housing surrounding the plurality of dielectrics.

15 . The connector assembly of claim 14 , wherein the center dielectric mates with the compressible electrical contact.

16 . The connector assembly of claim 14 , wherein the compressible electrical contact comprises a material selected from the group consisting of brass, copper, beryllium copper, and stainless steel.

17 . The connector assembly of claim 14 , wherein the at least one cut angle is about 5 degrees when the compressible electrical contact is in the substantially relaxed state.

18 . The connector assembly of claim 14 , wherein the outermost cut distance is about 0.002 inches when the compressible electrical contact is in the substantially relaxed state.

19 . The connector assembly of claim 14 , wherein the innermost cut distance is about 0.001 inches when the compressible electrical contact is in the substantially relaxed state.

20 . The connector assembly of claim 14 , wherein the compressible electrical contact has an effective outer diameter of about 0.010 inches.

Assignees

• Corning Optical Comm Rf Llc

Inventors

• Burris Donald Andrew
• Flaherty Iv Thomas Edmond
• Stein Casey Roy

Classifications

• H01R12/53

  connecting to cables except for flat or ribbon cables · CPC title

• H01R12/585 Primary

  Terminals having a press fit or a compliant portion and a shank passing through a hole in the printed circuit board · CPC title

• H01R24/50

  mounted on a PCB [Printed Circuit Board] · CPC title

• H01R24/542 Primary

  Adapters · CPC title

• H01R2103/00

  Two poles · CPC title