Failure probability evaluation device and failure probability evaluation method

Patent metadata

Field	Value
Publication number	US-2022283889-A1
Application number	US-202017636311-A
Country	US
Kind code	A1
Filing date	Feb 7, 2020
Priority date	Sep 11, 2019
Publication date	Sep 8, 2022
Grant date	—

Abstract

Provided are: a technique for improving failure probability evaluation precision, even when the center and tails of an occurrence frequency distribution for stress or strength, or a physical quantity associated with stress or strength, such as load, for example, do not conform to the same probability distribution, by precisely estimating a tail probability density function; and a high-precision failure probability evaluation device. This results in a failure probability evaluation device comprising: a probability density estimation function estimation unit comprising a storage unit for storing a failure model, which computes the probability of failure in a mechanical system, and a probability variable occurrence frequency distribution used in the failure model, a tail estimation unit for estimating a probability density function for the tails of the occurrence frequency distribution on the basis of an extreme-value statistical model, a center estimation unit for estimating a probability density function for the parts of the occurrence frequency distribution other than the tails, and a connection unit for using the probability density function for the tails and the probability density function for the parts other than the tails to estimate an overall probability density function for the occurrence frequency distribution; and a failure probability computation unit for computing the probability of failure in the mechanical system on the basis of the overall probability density function and the failure model.

First claim

1 . A failure probability evaluation device that evaluates a failure probability of a mechanical system, comprising:
a storage unit that stores a failure model that computes the failure probability of the mechanical system, and an occurrence frequency distribution of a probability variable to be used for the failure model; a probability density function estimating unit including an end portion estimating unit that estimates a probability density function of an end portion of the occurrence frequency distribution based on an extreme value statistical model, a central portion estimating unit that estimates a probability density function of a portion other than the end portion of the occurrence frequency distribution, and a connecting unit that uses the probability density function of the end portion and the probability density function of the portion other than the end portion to estimate an entire probability density function of the occurrence frequency distribution; and a failure probability computing unit that computes the failure probability of the mechanical system based on the entire probability density function and the failure model.

2 . The failure probability evaluation device according to claim 1 , wherein the end portion estimating unit estimates the probability density function using a general Pareto distribution.

3 . The failure probability evaluation device according to claim 2 , wherein the central portion estimating unit estimates the probability density function using a kernel method.

4 . The failure probability evaluation device according to claim 1 , wherein at least one probability variable that is among probability variables to be used for the failure model and is not a probability variable used by the connecting unit to estimate the entire probability density function is given based on a single parametric probability distribution.

5 . The failure probability evaluation device according to claim 4 , wherein the probability variable used by the connecting unit to estimate the entire probability density function indicates stress of the mechanical system, and the probability variable given based on the parametric probability distribution indicates strength of the mechanical system.

6 . The failure probability evaluation device according to claim 1 , wherein
a method for using a first probability variable to compute a second probability variable to be used for the failure model is stored in the storage unit, and the failure probability computing unit performs a combination of Monte Carlo simulation using a probability density function of the first probability variable and a method for computing the second probability variable from the first probability variable to calculate a probability density function of the second probability variable at a point of time when a predetermined time elapses from the time of the computation and compute the failure probability at a point of time when the predetermined time elapses from the time of the computation.

7 . The failure probability evaluation device according to claim 6 , wherein
the first probability variable indicates stress amplitude or strain amplitude, and the second probability variable indicates stress amplitude or strain amplitude and cumulative damage computed from a fatigue life curve stored in the storage unit.

8 . The failure probability evaluation device according to claim 1 , wherein
the failure probability computing unit computes the failure probability based on a primary reliability theory or a secondary reliability theory.

9 . The failure probability evaluation device according to claim 1 , further comprising a display unit that displays a shape of the probability density function of the probability variable estimated by the connecting unit and the failure probability.

10 . The failure probability evaluation device according to claim 9 , wherein a reproduction level and a parameter of an extreme value model of the probability density function estimated by the connecting unit are displayed by the display unit.

11 . A failure probability evaluation method comprising:
a step of estimating, based on an extreme value model, a probability density function of an end portion of an occurrence frequency distribution of a probability variable to be used for a failure model that computes a failure probability of a mechanical system; a step of estimating a probability density function of a portion other than the end portion of the occurrence frequency distribution; a step of using the probability density function of the end portion and the probability density function of the portion other than the end portion to estimate an entire probability density function of the occurrence frequency distribution; and a step of computing the failure probability of the mechanical system based on the entire probability density function and the failure model.

Assignees

• Hitachi Ltd

Inventors

• Shintani Hiroshi
• Tanie Hisashi

Classifications

• G01M5/0016 Primary

  of aircraft wings or blades · CPC title

• G01M5/0041

  by determining deflection or stress · CPC title

• G01M5/0033

  by determining damage, crack or wear · CPC title

• G06F11/0736

  in functional embedded systems, i.e. in a data processing system designed as a combination of hardware and software dedicated to performing a certain function (testing or monitoring of automated control systems G05B23/02) · CPC title

• G05B23/0283

  Predictive maintenance, e.g. involving the monitoring of a system and, based on the monitoring results, taking decisions on the maintenance schedule of the monitored system; Estimating remaining useful life [RUL] (preventive maintenance, i.e. planning maintenance according to the available resources without monitoring the system G06Q10/06) · CPC title