Positive electrode active material for nonaqueous electrolyte secondary battery, and method of manufacturing same

Patent metadata

Field	Value
Publication number	US-2022255064-A1
Application number	US-202217589852-A
Country	US
Kind code	A1
Filing date	Jan 31, 2022
Priority date	Feb 1, 2021
Publication date	Aug 11, 2022
Grant date	—

Abstract

The positive electrode active material includes secondary particles formed by aggregation of a plurality of primary particles that contain a lithium transition metal composite oxide having a layered structure and containing lithium and nickel. The secondary particles have a smoothness greater than 0.73, and a circularity greater than 0.83. The secondary particles contain cobalt and have a first region at a depth of 150 nm from a surface of the respective secondary particle and a second region at a depth of 10 nm or less from the surface of the respective secondary particle, and a ratio of a number of moles of cobalt to a total number of moles of metal elements other than lithium in the second region is larger than a ratio of a number of moles of cobalt to a total number of moles of metal elements other than lithium in the first region.

First claim

What is claimed is:

1 . A positive electrode active material for a nonaqueous electrolyte secondary battery comprising:
secondary particles formed by aggregation of a plurality of primary particles containing a lithium transition metal composite oxide, the lithium transition metal composite oxide having a layered structure and containing lithium and nickel, wherein the secondary particles have a smoothness greater than 0.73 and a circularity greater than 0.83, the secondary particles contain cobalt, each of the secondary particles has a first region at a depth of 150 nm from a surface of the respective secondary particle and a second region at a depth of 10 nm or less from the surface of the respective secondary particle, and a ratio of a number of moles of cobalt to a total number of moles of metal elements other than lithium in the second region is larger than a ratio of a number of moles of cobalt to a total number of moles of metal elements other than lithium in the first region.

2 . The positive electrode active material according to claim 1 , wherein a difference between the ratio of the number of moles of cobalt to the total number of moles of metal elements other than lithium in the second region and the ratio of the number of moles of cobalt to the total number of moles of metal elements other than lithium in the first region is 0.02 or greater.

3 . The positive electrode active material according to claim 1 , wherein a value obtained by dividing the ratio of the number of moles of cobalt to the total number of moles of metal elements other than lithium in the second region by the ratio of the number of moles of cobalt to the total number of moles of metal elements other than lithium in the first region is 2 or greater.

4 . The positive electrode active material according to claim 1 , wherein the secondary particles have a volume average particle diameter of 1 μm or greater and 30 μm or less.

5 . The positive electrode active material according to claim 1 , wherein a value obtained by dividing a difference between a 90% particle diameter D 90 and a 10% particle diameter D 10 by a 50% particle diameter D 50 in a volume-based cumulative particle size distribution of the secondary particles is less than 0.9.

6 . The positive electrode active material according to claim 1 , wherein
the positive electrode active material has a composition in which a ratio of a number of moles of nickel to a total number of moles of metal elements other than lithium is greater than 0 and less than 1, and a ratio of a number of moles of cobalt to the total number of moles of metal elements other than lithium is greater than 0 and 0.5 or less.

7 . The positive electrode active material according to claim 1 , having a composition represented by Formula (1):
Li p Ni x Co y M 1 z M 2 w O 2   (1)
wherein 0.95≤p≤1.5, 0<x<1, 0<y≤0.5, 0≤z≤0.5, 0≤w≤0.1, and x+y+z+w≤1, M 1 is at least one selected from the group consisting of Al and Mn, and M 2 is at least one selected from the group consisting of B, Na, Mg, Si, P, S, K, Ca, Ti, V, Cr, Fe, Cu, Zn, Ga, Sr, Y, Zr, Nb, Mo, In, Sn, Ba, La, Ce, Nd, Sm, Eu, Gd, Lu, Ta, W, and Bi.

8 . A method of manufacturing a positive electrode active material for a nonaqueous electrolyte secondary battery, the method comprising:
preparing a positive electrode active material raw material containing secondary particles formed by aggregation of a plurality of primary particles containing a lithium transition metal composite oxide, the lithium transition metal composite oxide having a layered structure and containing lithium and nickel, the secondary particles having a smoothness greater than 0.73, the secondary particles having a circularity greater than 0.83; bringing the positive electrode active material raw material into contact with a cobalt compound to obtain a cobalt-adhered material in which the cobalt compound is adhered to a surface of the lithium transition metal composite oxide contained in the positive electrode active material raw material; and heat-treating the cobalt-adhered material at a temperature of 500° C. or greater and lower than 1100° C. to obtain a heat-treated material.

9 . A nonaqueous electrolyte lithium-ion secondary battery comprising: a positive electrode containing the positive electrode active material according to claim 1 , a negative electrode, and a nonaqueous electrolyte.

Assignees

• Nichia Corp

Inventors

• Kawai Kenta
• Miyamoto Yoshiteru
• Shiraishi Taiga
• Yoshida Yasuhiro
• Murayama Masahiro
• Matsui Tomoya

Classifications

• C01P2006/11

  Powder tap density · CPC title

• C01P2004/45

  Aggregated particles or particles with an intergrown morphology · CPC title

• C01G53/50 Primary

  of the type (MnO2)n-, e.g. Li(NixMn1-x)O2 or Li(MyNixMn1-x-y)O2 · CPC title

• C01P2002/54

  one element only · CPC title

• C01P2002/52

  containing elements as dopants · CPC title