Nickel-based lithium metal oxide for lithium secondary battery, nickel-based active material formed from the nickel-based lithium metal oxide, method of preparing the same, and lithium secondary battery including cathode including the nickel-based active material

Patent metadata

Field	Value
Publication number	US-2022238872-A1
Application number	US-202217568662-A
Country	US
Kind code	A1
Filing date	Jan 4, 2022
Priority date	Jan 22, 2021
Publication date	Jul 28, 2022
Grant date	—

Abstract

A nickel-based metal oxide for a lithium secondary battery, a nickel-based active material obtained from the nickel-based lithium metal oxide, a method of preparing the nickel-based metal oxide, and a lithium secondary battery including the nickel-based metal oxide as a cathode are provided. The nickel-based metal oxide for a lithium secondary battery is a single-crystal particle and includes a cubic composite phase, wherein the cubic composite phase includes a metal oxide phase represented by Formula 1 and a metal oxide phase represented by Formula 2:Ni1-x-z-kMkLixCozO1-y,  Formula 1wherein, in Formula 1, 0≤x≤0.1, 0≤y≤0.1, 0≤z≤0.5, and 0≤k≤0.5,Ni6-x-z-kMkLixCozMnO8-y, and  Formula 2wherein, in Formula 2, 0≤x≤0.1, 0≤y≤0.1, 0≤z≤0.5, and 0≤k≤0.5, and the case where x of Formula 1 and x of Formula 2 are 0 at the same time is excluded.

First claim

What is claimed is:

1 . A nickel-based metal oxide for a lithium secondary battery, the nickel-based metal oxide comprising a cubic composite phase,
wherein the cubic composite phase comprises a metal oxide phase represented by Formula 1 and a metal oxide phase represented by Formula 2:
Ni 1-x-z-k M k Li x Co z O 1-y ,  Formula 1

wherein, in Formula 1, 0≤x≤0.1, 0≤y≤0.1, 0≤z≤0.5, and 0≤k≤0.5
Ni 6-x-z-k M k Li x Co z MnO 8-y , and  Formula 2

wherein, in Formula 2, 0≤x≤0.1, 0≤y≤0.1, 0≤z≤0.5, and 0≤k≤0.5, and the case where x of Formula 1 and x of Formula 2 are 0 at the same time is excluded.

2 . The nickel-based metal oxide of claim 1 , wherein the metal oxide phase represented by Formula 1 is a rock salt cubic phase, and the metal oxide phase represented by Formula 2 is an ordered rock salt cubic phase.

3 . The nickel-based metal oxide of claim 1 , wherein z in Formulae 1 and 2 is 0.

4 . The nickel-based metal oxide of claim 1 , wherein the nickel-based metal oxide is a single crystal particle, and the single-crystal particle is a single crystal having a size in a range of about 1 μm to about 5 μm, an agglomerate of primary particles, or a combination thereof, and wherein a size of the primary particles is in a range of about 1 μm to about 5 μm.

5 . The nickel-based metal oxide of claim 4 , wherein a size of the agglomerate is in a range of about 1 μm to about 9 μm.

6 . The nickel-based metal oxide of claim 1 , wherein X-ray diffraction analysis of the nickel-based metal oxide has a main peak at a diffraction angle 2θ in a range of about 42° to about 44° and a minor peak at a diffraction angle 2θ in a range of about 18° to about 20°.

7 . The nickel-based metal oxide of claim 6 , wherein a full width at half maximum (FWHM) of the minor peak is in a range of about 0.13° to about 0.36°, and a FWHM of the main peak is in a range of about 0.09° to about 0.15°.

8 . The nickel-based metal oxide of claim 6 , wherein a ratio (I A /I B ) of an intensity (I A ) of the main peak (A) to an intensity (I B ) of the minor peak (B) is in a range of about 7 to about 9.5.

9 . The nickel-based metal oxide of claim 1 , wherein an amount of nickel in the nickel-based metal oxide is in a range of about 60 mol % to about 96 mol % based on a total mole amount of all metals excluding lithium in the nickel-based metal oxide.

10 . The nickel-based metal oxide of claim 1 , wherein the metal oxide phase represented by Formula 1 is NiO or Ni 0.5 Co 0.5 O, and the metal oxide phase represented by Formula 2 is Ni 6 MnO 8 .

11 . A nickel-based active material for a lithium secondary battery, the nickel-based active material being a compound represented by Formula 5, wherein the nickel-based active material is a heat-treated product of a mixture of the nickel-based metal oxide of claim 1 with a lithium precursor, wherein an amount of nickel in the nickel-based active material among all metals other than lithium is about 60 mol % or more:
Li a (Ni 1-x-y-z Co x Mn y M z )O 2±α1 , and  Formula 5

wherein, in Formula 5, M is at least one element selected from the group consisting of boron (B), magnesium (Mg), calcium (Ca), strontium (Sr), barium (Ba), titanium (Ti), vanadium (V), chromium (Cr), iron (Fe), copper (Cu), zirconium (Zr), and aluminum (Al), and
0.95≤a≤1.1, 0.6≤(1−x−y−z)<1, 0<x≤0.4, 0≤y≤0.4, 0≤z<0.4, and 0≤α1≤0.1.

12 . The nickel-based active material of claim 11 , wherein X-ray diffraction analysis of the nickel-based active material has a FWHM (003) in a range of about 0.11° to about 0.14° and a ratio FWHM (003)/FWHM (104) in a range of about 0.55 to about 0.83.

13 . The nickel-based active material of claim 11 , wherein the nickel-based active material is a single crystal having a size in a range of about 1 μm to about 5 μm, an agglomerate of primary particles, or a combination thereof, a size of the primary particles being in a range of about 1 μm to about 5 μm.

14 . A method of preparing a nickel-based metal oxide for a lithium secondary battery, the method comprising:
mixing a nickel-based active material precursor and a lithium precursor to obtain a first mixture, wherein an amount of nickel in the nickel-based active material precursor is about 60 mol % or more; and performing a first heat-treatment on the first mixture in an oxidizing gas atmosphere to obtain a nickel-based metal oxide, wherein a mixing molar ratio of lithium and all metals excluding lithium in the first mixture is in a range of about 0.2 to about 0.4.

15 . The method of claim 14 , wherein the first heat-treatment is performed at a temperature in a range of about 800° C. to about 1200° C.

16 . The method of claim 14 , wherein the nickel-based active material precursor is a metal hydroxide represented by Formula 3 or a metal oxide represented by Formula 4:
Ni 1-x-y-z Co x Mn y M z (OH) 2 ,  Formula 3
Ni 1-x-y-z Co x Mn y M z O, and  Formula 4
wherein, in Formulae 3 and 4, M is at least one element selected from the group consisting of boron (B), magnesium (Mg), calcium (Ca), strontium (Sr), barium (Ba), titanium (Ti), vanadium (V), chromium (Cr), iron (Fe), copper (Cu), zirconium (Zr), and aluminum (Al), and 0.6≤(1−x−y−z)<1, 0<x≤0.4, 0≤y≤0.4, and 0≤z≤0.4.

17 . A method of preparing a nickel-based active material for a lithium secondary battery, the method comprising:
mixing a nickel-based active material precursor and a first lithium precursor to obtain a first mixture, wherein an amount of nickel in the nickel-based active material precursor is about 60 mol % or more; performing a first heat-treatment on the first mixture in an oxidizing gas atmosphere to obtain a nickel-based lithium metal oxide; mixing the nickel-based metal oxide and a second lithium precursor to obtain a second mixture; and performing a second heat-treatment on the second mixture in an oxidizing gas atmosphere, wherein a mixing molar ratio of lithium and all metals excluding lithium in the first mixture is in a range of about 0.2 to about 0.4, and a mixing molar ratio of lithium and all metals excluding lithium in the second mixture is in a range of about 0.6 to about 1.1.

18 . The method of claim 17 , wherein the second heat-treatment is performed at a temperature in a range of about 600° C. to about 1000° C.

19 . The method of claim 17 , wherein the first heat-treatment is performed at a temperature in a range of about 800° C. to about 1200° C.

20 . A lithium secondary battery comprising a cathode comprising the nickel-based active material of claim 11 ; an anode; and an electrolyte between the cathode and the anode.

Assignees

• Samsung Sdi Co Ltd

Inventors

• Kim Sungsoo
• Kim Jongmin
• Kim Soohyeon
• Yang Wooyoung
• Lee Jangwook
• Choi Seungyeon
• You Yongchan

Classifications

• H01M4/525 Primary

  of mixed oxides or hydroxides containing iron, cobalt or nickel for inserting or intercalating light metals, e.g. LiNiO2, LiCoO2 or LiCoOxFy · CPC title

• H01M4/505

  of mixed oxides or hydroxides containing manganese for inserting or intercalating light metals, e.g. LiMn2O4 or LiMn2OxFy · CPC title

• H01M10/0525

  Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries · CPC title

• C01G53/04

  Oxides · CPC title

• H01M10/052

  Li-accumulators · CPC title