Electrolysis device having two boron doped diamond layers

Patent metadata

Field	Value
Publication number	US-2022235475-A1
Application number	US-202017617796-A
Country	US
Kind code	A1
Filing date	Jun 8, 2020
Priority date	Jun 12, 2019
Publication date	Jul 28, 2022
Grant date	—

Abstract

The invention relates to a device for electrolysis comprising a substrate ( 1, 6 ) on which an anode formed of a first diamond layer ( 3 ) and a cathode formed of a second diamond layer ( 4 ) are provided, wherein the first ( 3 ) and second diamond layers ( 4 ) are each made of diamond doped with boron.

First claim

1 .- 20 . (canceled)

21 . An electrolysis device comprising a substrate ( 1 , 6 ) on which an anode formed of a first diamond layer ( 3 ) and a cathode formed of a second diamond layer ( 4 ) are provided, said first ( 3 ) and second diamond layers ( 4 ) each being made of boron-doped diamond,
Wherein the first ( 3 ) and the second diamond layer ( 4 ) are separated from each other by an electrically insulating path ( 5 ) and are arranged in such a way that, when a voltage is applied between the first ( 3 ) and the second diamond layer ( 4 ), an electric field is formed, the field lines of which run at least partially transversely to a longitudinal extension direction of the path ( 5 ).

22 . The device of claim 21 , wherein the diamond is doped with 100 to 10,000 ppm boron.

23 . The device according to claim 21 , wherein the substrate ( 1 , 6 ) is (i) made of an electrically insulating material or (ii) made of an electrically conductive material which is provided with an electrically insulating layer ( 2 ) on its upper side facing the diamond layers.

24 . The device according to claim 23 , wherein the electrically insulating material or layer ( 2 ) is formed of at least one of the following materials: metal oxide, Si, SiC, diamond, SiO 2 , fireclay, ceramic, preferably porcelain, or glass.

25 . The device according to claim 23 , wherein between the first ( 3 ) and/or second diamond layer ( 4 ) and the electrically insulating substrate ( 6 ) or the electrically insulating layer ( 2 ) an electrically conductive intermediate layer ( 7 ) is provided, which is preferably formed of Ti, Nb or Ta.

26 . The device according to claim 21 , wherein the first ( 3 ) and/or the second diamond layer ( 4 ) and/or the electrically insulating layer ( 2 ) and/or the electrically conductive intermediate layer ( 7 ) are produced by means of a CVD process.

27 . The device according to claim 21 , wherein a thickness of the first ( 3 ) and second diamond layers ( 4 ) is 5 to 100 μm.

28 . The device according to claim 21 , wherein a surface (O) of the first ( 3 ) and second diamond layers ( 4 ) facing the substrate ( 1 , 6 ) is formed by more than 50% each of facets ( 11 ) forming the (111) or (001) planes of diamond crystals, preferably of diamond single crystals ( 10 ) grown together.

29 . The device according to claim 28 , wherein the diamond single crystals ( 10 ) extend predominantly in a [111] or [110] direction from the substrate ( 1 , 6 ) or an intermediate layer ( 7 ) provided between the substrate ( 1 , 6 ) and the respective diamond layer ( 3 , 4 ) to the surface (O) of the respective diamond layer ( 3 , 4 ).

30 . The device according to claim 21 , wherein the path ( 5 ) has a width of 2 to 500 μm.

31 . The device according to claim 21 , wherein the path ( 5 ) is meandering.

32 . The device according to claim 21 , wherein a metal layer ( 12 ) is provided on the first ( 3 ) and/or second diamond layer ( 4 ) in a portion outside the path.

33 . The device according to claim 32 , wherein the metal layer ( 12 ) is formed of a self-passivating metal or of a noble metal.

34 . The device of claim 33 , wherein the metal includes, as a major constituent, any one of the following elements: Ti, Ta, Nb, Cr, Al, W, Au, Ag.

35 . The device according to claim 32 , wherein between the metal layer ( 12 ) and the surface (O) of the first ( 3 ) and/or second diamond layer ( 4 ), a further intermediate layer ( 13 ) formed of a metal carbide, preferably TiC or WC, is provided.

36 . The device according to claim 21 , wherein a cover layer ( 8 ) of an electrically insulating material, preferably of diamond, is provided on the first ( 3 ) and/or second diamond layer ( 4 ) at least in sections.

37 . The device according to claim 32 , wherein the cover layer ( 8 ) or a further cover layer ( 14 ) of an electrically insulating material is provided on the metal layer ( 12 ).

38 . Method for electrolysis, in particular for the production of OH radicals, oxidized chlorine compounds, oxidants, ozone, hydrogen, oxygen and/or for the cathodic precipitation of metals or metal compounds, comprising the following steps:
contacting the first ( 3 ) and second diamond layers ( 4 ) of the device according to any one of the preceding claims with an aqueous electrolyte, and applying a voltage of 3 to 60 volts between the first ( 3 ) and second diamond layer ( 4 ), whereby an electric field is formed, the field lines of which run at least partially transversely to a longitudinal direction of the path ( 5 ).

39 . Use of the apparatus according to claim 21 for producing OH radicals, oxidized chlorine compounds, ozone, hydrogen and/or oxygen.

Assignees

• Univ Friedrich Alexander Er

Inventors

• Borchardt Rudolf
• Fromm Timo
• Ghanem Hanadi
• Göltz Maximilian
• Helmreich Thomas
• Rosiwal Stefan

Classifications

• C25B11/083 Primary

  Diamond · CPC title

• C25B1/30

  Peroxides · CPC title

• C25B1/04 Primary

  by electrolysis of water · CPC title

• C25B9/17 Primary

  Cells comprising dimensionally-stable non-movable electrodes; Assemblies of constructional parts thereof · CPC title

• C02F2101/203

  Iron or iron compound · CPC title