Biocarbon pellets with adjustable grindability index

Patent metadata

Field	Value
Publication number	US-2022228080-A1
Application number	US-202217579985-A
Country	US
Kind code	A1
Filing date	Jan 20, 2022
Priority date	Jan 21, 2021
Publication date	Jul 21, 2022
Grant date	—

Abstract

In some variations, the invention provides a biocarbon pellet comprising: 35 wt % to 99 wt % of a biogenic reagent, wherein the biogenic reagent comprises, on a dry basis, at least 60 wt % carbon; 0 wt % to 35 wt % water moisture; and 1 wt % to 30 wt % of a binder, wherein the biocarbon pellet is characterized by an adjustable Hardgrove Grindability Index (HGI) from about 30 to about 120, as shown in the Examples. The pellet HGI is adjustable by controlling process conditions and the pellet binder. The binder can be an organic binder or an inorganic binder. The carbon is renewable as determined from a measurement of the 14C/12C isotopic ratio. Many processes of making and using the biocarbon pellets are described. Applications of the biocarbon pellets include pulverized coal boilers, furnaces for making metals such as iron or silicon, and gasifiers for producing reducing gas.

First claim

I/We claim:

1 . A biocarbon pellet comprising:
(a) about 35 wt % to about 99 wt % of a biogenic reagent, wherein the biogenic reagent comprises, on a dry basis, at least about 60 wt % carbon; (b) about 0 wt % to about 35 wt % water moisture; and (c) about 1 wt % to about 30 wt % of a binder; wherein the biocarbon pellet is characterized by a Hardgrove Grindability Index of at least 30.

2 . The biocarbon pellet of claim 1 , wherein the biogenic reagent comprises, on a dry basis, at least about 70 wt % carbon.

3 . The biocarbon pellet of claim 1 , wherein the biogenic reagent comprises, on a dry basis, at least about 75 wt % fixed carbon.

4 . The biocarbon pellet of claim 1 , wherein the carbon is at least 50% renewable as determined from a measurement of the 14 C/ 12 C isotopic ratio of the carbon.

5 . The biocarbon pellet of claim 1 , wherein the carbon is fully renewable as determined from a measurement of the 14 C/ 12 C isotopic ratio of the carbon.

6 . The biocarbon pellet of claim 1 , wherein the biogenic reagent comprises, on a dry basis, from about 75 wt % to about 94 wt % carbon, from about 3 wt % to about 15 wt % oxygen, and from about 1 wt % to about 10 wt % hydrogen.

7 . The biocarbon pellet of claim 1 , wherein the biocarbon pellet comprises from about 1 wt % to about 30 wt % water moisture.

8 . The biocarbon pellet of claim 1 , wherein the biocarbon pellet comprises from about 2 wt % to about 25 wt % of the binder.

9 . The biocarbon pellet of claim 1 , wherein the binder comprises starch, thermoplastic starch, crosslinked starch, starch polymers, cellulose, cellulose ethers, hemicellulose, methylcellulose, chitosan, lignin, lactose, sucrose, dextrose, maltodextrin, banana flour, wheat flour, wheat starch, soy flour, corn flour, wood flour, coal tars, coal fines, met coke, asphalt, coal-tar pitch, petroleum pitch, bitumen, pyrolysis tars, gilsonite, bentonite clay, borax, limestone, lime, waxes, vegetable waxes, baking soda, baking powder, sodium hydroxide, potassium hydroxide, iron ore concentrate, silica fume, gypsum, Portland cement, guar gum, polyvidones, polyacrylamides, polylactides, phenol-formaldehyde resins, vegetable resins, recycled shingles, recycled tires, or a derivative thereof, or a combination of the foregoing.

10 . The biocarbon pellet of claim 9 , wherein the binder comprises starch, thermoplastic starch, crosslinked starch, starch polymers, or a derivative thereof, or a combination of the foregoing.

11 . The biocarbon pellet of claim 1 , wherein the binder reduces the reactivity of the biocarbon pellet compared to an otherwise-equivalent biocarbon pellet without the binder.

12 . The biocarbon pellet of claim 11 , wherein the reactivity is thermal reactivity, and wherein the biocarbon pellet has lower self-heating compared to the otherwise-equivalent biocarbon pellet without the binder.

13 . The biocarbon pellet of claim 11 , wherein the reactivity is chemical reactivity.

14 . The biocarbon pellet of claim 1 , wherein the biogenic reagent comprises pores, and wherein the binder is comprised within the pores.

15 . The biocarbon pellet of claim 1 , wherein the binder is disposed on the surface of the biocarbon pellet.

16 . The biocarbon pellet of claim 1 , wherein the Hardgrove Grindability Index is at least 40.

17 . The biocarbon pellet of claim 1 , wherein the Hardgrove Grindability Index is from about 30 to about 120.

18 . The biocarbon pellet of claim 1 , wherein the Hardgrove Grindability Index is from about 40 to about 70.

19 . The biocarbon pellet of claim 1 , wherein the biocarbon pellet is characterized by a Pellet Durability Index of at least 90%.

20 . The biocarbon pellet of claim 1 , wherein the biocarbon pellet is characterized by a Pellet Durability Index of at least 95%.

Assignees

• Carbon Tech Holdings Llc

Inventors

• Mennell James A
• Daugaard Daren
• Slack Dustin
• Graham Forrest S

Classifications

• C10B57/10

  Drying · CPC title

• C10B57/06

  containing additives · CPC title

• C10B57/02

  Multi-step carbonising or coking processes · CPC title

• C21C5/527

  Charging of the electric furnace · CPC title

• C21B5/003

  Injection of pulverulent coal · CPC title