Control device, magnetic flux estimation device, and magnetic flux estimation method

Patent metadata

Field	Value
Publication number	US-2022224268-A1
Application number	US-202217648062-A
Country	US
Kind code	A1
Filing date	Jan 14, 2022
Priority date	Jan 14, 2021
Publication date	Jul 14, 2022
Grant date	—

Abstract

A control device which includes a power conversion circuit configured to supply driving power to an electric motor, a magnetic flux estimation circuit configured to estimate a primary magnetic flux of the motor, and a voltage command generation circuit (control circuit) configured to control the conversion circuit based on an estimation result of the primary magnetic flux, in which the estimation circuit performs, when an operating speed of the motor is less than a predetermined level, a first estimation of estimating the primary magnetic flux based on an output current to the motor and an inductance thereof, and performs, when the speed exceeds a predetermined level, a second estimation of estimating the primary magnetic flux by estimating a magnetic flux differential value based on an output voltage of the conversion circuit and integrating the value using, as an initial value, an estimation result by the first estimation.

First claim

What is claim is:

1 . A control device comprising:
a power conversion circuit configured to supply driving power to an electric motor; a magnetic flux estimation circuit configured to estimate a primary magnetic flux appearing in the electric motor by the supply of the driving power; and a control circuit configured to control the power conversion circuit on the basis of an estimation result of the primary magnetic flux by the magnetic flux estimation circuit, wherein the magnetic flux estimation circuit performs, when an operating speed of the electric motor is less than a predetermined level, a first estimation of estimating the primary magnetic flux on the basis of an output current from the power conversion circuit to the electric motor and an inductance of the electric motor, and performs, when the operating speed exceeds a predetermined level, a second estimation of estimating the primary magnetic flux by estimating a magnetic flux differential value on the basis of an output voltage from the power conversion circuit to the electric motor and integrating the magnetic flux differential value using, as an initial value, an estimation result of the primary magnetic flux by the first estimation.

2 . The control device according to claim 1 ,
wherein the magnetic flux estimation circuit, in the first estimation, calculates the primary magnetic flux by calculating the magnetic flux differential value on the basis of the output voltage, correcting the magnetic flux differential value on the basis of the output current and the inductance, and integrating the magnetic flux differential value after correction.

3 . The control device according to claim 2 ,
wherein the magnetic flux estimation circuit, in the first estimation, reduces correction of the magnetic flux differential value based on the output current and the inductance in response to the operating speed approaching a predetermined level.

4 . The control device according to claim 2 ,
wherein the magnetic flux estimation circuit repeatedly executes the first estimation and, in each of the first estimations, calculates the magnetic flux differential value on the basis of the output voltage, performs a reference estimation of estimating the primary magnetic flux on the basis of the output current and the inductance, calculates a correction value on the basis of a deviation between an estimation result of the primary magnetic flux by a previous first estimation and an estimation result of the primary magnetic flux by the reference estimation, and corrects the magnetic flux differential value on the basis of the correction value.

5 . The control device according to claim 1 ,
wherein the magnetic flux estimation circuit, in the second estimation, stops correction of the magnetic flux differential value based on the output current and the inductance.

6 . The control device according to claim 1 ,
wherein the magnetic flux estimation circuit removes, from the estimation result of the primary magnetic flux, a constant component that does not fluctuate in response to operation of the electric motor.

7 . The control device according to claim 6 ,
wherein the magnetic flux estimation circuit stops removal of the constant component in at least a portion of a period in which the first estimation is performed.

8 . The control device according to claim 7 ,
wherein the magnetic flux estimation circuit, in the removal of the constant component, performs low-pass filtering on the estimation result of the primary magnetic flux, and removes the estimation result of the primary magnetic flux after the filtering from the estimation result of the primary magnetic flux before the filtering.

9 . The control device according to claim 8 , further comprising:
an electromagnetic force estimation circuit configured to estimate an electromagnetic force of the electric motor on the basis of the estimation result of the primary magnetic flux and the output current, wherein the control circuit controls the power conversion circuit on the basis of a deviation between a target magnetic flux and the estimation result of the primary magnetic flux and a deviation between a target electromagnetic force and an estimation result of the electromagnetic force.

10 . The control device according to claim 9 , further comprising:
a magnetic flux command generation circuit configured to calculate the target magnetic flux on the basis of the target electromagnetic force and the inductance.

11 . A magnetic flux estimation device configured to:
perform, when an operating speed of an electric motor is less than a predetermined level, a first estimation of estimating a primary magnetic flux appearing in the electric motor on the basis of an output current from a power conversion circuit to the electric motor and an inductance of the electric motor; and perform, when the operating speed exceeds a predetermined level, a second estimation of estimating the primary magnetic flux by estimating a magnetic flux differential value on the basis of an output voltage from the power conversion circuit to the electric motor and integrating the magnetic flux differential value using, as an initial value, an estimation result of the primary magnetic flux by the first estimation.

12 . A magnetic flux estimation method comprising:
performing, when an operating speed of an electric motor is less than a predetermined level, a first estimation of estimating a primary magnetic flux appearing in the electric motor on the basis of an output current from a power conversion circuit to the electric motor and an inductance of the electric motor; and performing, when the operating speed exceeds a predetermined level, a second estimation of estimating the primary magnetic flux by estimating a magnetic flux differential value on the basis of an output voltage from the power conversion circuit to the electric motor and integrating the magnetic flux differential value using, as an initial value, an estimation result of the primary magnetic flux by the first estimation.

13 . The control device according to claim 3 ,
wherein the magnetic flux estimation circuit repeatedly executes the first estimation and, in each of the first estimations, calculates the magnetic flux differential value on the basis of the output voltage, performs a reference estimation of estimating the primary magnetic flux on the basis of the output current and the inductance, calculates a correction value on the basis of a deviation between an estimation result of the primary magnetic flux by a previous first estimation and an estimation result of the primary magnetic flux by the reference estimation, and corrects the magnetic flux differential value on the basis of the correction value.

14 . The control device according to claim 2 ,
wherein the magnetic flux estimation circuit, in the second estimation, stops correction of the magnetic flux differential value based on the output current and the inductance.

15 . The control device according to claim 3 ,
wherein the magnetic flux estimation circuit, in the second estimation, stops correction of the magnetic flux differential value based on the output current and the inductance.

16 . The control device according to claim 4 ,
wherein the magnetic flux estimation circuit, in the second estimation, stops correction of the magnetic flux differential value based on the output current and the inductance.

17 . The control device according to claim 13 ,
wherein the magnetic flux estimation circuit, in the second estima

Assignees

• Yaskawa Electric Corp

Inventors

• Saeki Takahiro
• Fukumaru Shingo

Classifications

• H02P23/0004 Primary

  Control strategies in general, e.g. linear type, e.g. P, PI, PID, using robust control · CPC title

• H02P23/14 Primary

  Estimation or adaptation of motor parameters, e.g. rotor time constant, flux, speed, current or voltage · CPC title

• H02P21/141 Primary

  Flux estimation · CPC title