Glass laminate sound diffusers and methods

Patent metadata

Field	Value
Publication number	US-2022195721-A1
Application number	US-202017601746-A
Country	US
Kind code	A1
Filing date	Apr 22, 2020
Priority date	Apr 30, 2019
Publication date	Jun 23, 2022
Grant date	—

Abstract

Transparent or translucent sound diffusers include a first glass sheet of less than 0.8 mm thickness and a second glass sheet of less than 0.8 mm thickness with a transparent or translucent adhesive layer there between, the adhesive layer adhering the first and second sheets in a fixed configuration such that a first major surface of the first glass sheet has a smooth, repeatedly rising and falling shape. The diffusers are secured to a wall or ceiling or to a wall or ceiling mount or to a wall or ceiling panel.

First claim

1 . A transparent or translucent sound diffuser, the diffuser comprising:
a first glass sheet having a first major surface and a second major surface connected by an edge surface and a thickness measured from the first major surface to the second major surface of less than 0.8 mm, the edge surface of the first glass sheet having a shape, when viewed in a direction generally normal to the first major surface thereof; a second glass sheet having first and second major surfaces connected by an edge surface and a thickness measured from the first major surface to the second major surface of less than 0.8 mm, the edge surface of the second glass sheet having a shape, when viewed in a direction generally normal to the first major surface thereof, generally matching the shape of the first glass sheet; and a transparent or translucent adhesive layer between the second major surface of the first glass sheet and the first major surface of glass sheet adhering the second major surface of the glass sheet to the first major surface of the second glass sheet in a fixed configuration, such that the first major surface of the first glass sheet has a smooth, repeatedly rising and falling shape, the first and second glass sheets and the adhesive layer between them forming a laminate structure; wherein the laminate structure is secured to a wall or ceiling or to a wall or ceiling mount or to a wall or ceiling panel.

2 . The diffuser of claim 1 wherein the laminate structure is secured to a wall or ceiling panel.

3 . The diffuser of claim 1 further comprising a light source positioned behind the second surface of the second glass sheet.

4 . The diffuser of claim 1 further comprising a light source positioned along an edge of the laminate structure.

5 . The diffuser of claim 1 wherein the repeatedly rising and falling shape is periodic.

6 . The diffuser of claim 1 wherein the repeatedly rising and falling shape is aperiodic.

7 . The structure of claim 1 wherein the adhesive layer comprises a polymer adhesive.

8 . The structure of claim 1 wherein the adhesive layer is colored at least in part.

9 . The structure of claim 1 wherein at least the first glass sheet comprises an aluminosilicate glass.

10 . The structure of claim 1 wherein at least the first glass sheet comprises a boro-aluminosilicate glass.

11 . The structure of claim 1 wherein at least the first glass sheet is an unstrengthened glass sheet.

12 . The structure of claim 1 wherein at least the first glass sheet is a chemically strengthened glass sheet.

13 . The structure of claim 1 wherein at least the first glass sheet is a thermally strengthened glass sheet.

14 . A method of forming transparent or translucent sound diffuser, the method comprising:
laminating a first glass sheet having a first major surface and a second major surface connected by an edge surface and a thickness measured from the first major surface to the second major surface of less than 0.8 mm, the edge surface of the first glass sheet having a shape, when viewed in a direction generally normal to the first major surface thereof, to a second glass sheet having first and second major surfaces connected by an edge surface and a thickness measured from the first major surface to the second major surface of less than 0.8 mm, the edge surface of the second glass sheet having a shape, when viewed in a direction generally normal to the first major surface thereof, generally matching the shape of the first glass sheet, using a transparent or translucent adhesive layer between the second major surface of the first glass sheet and the first major surface of glass sheet adhering the second major surface of the first glass sheet to the first major surface of the second glass sheet in a fixed configuration, such that the first major surface of the first glass sheet has a smooth, repeatedly rising and falling shape the first and second glass sheets and the adhesive layer between them forming a laminate structure; and securing the laminate structure to a wall or ceiling or to a wall or ceiling mount or to a wall or ceiling panel.

15 . The method of claim 14 further comprising positioning a light source behind the second surface of the second glass sheet.

16 . The method of claim 14 further comprising positioning a light source along an edge of the laminate structure.

17 . The method of claim 14 wherein laminating further comprises holding the first glass sheet, the second glass sheet, and the polymer adhesive layer in a position corresponding to the fixed configuration while curing the polymer adhesive layer.

Assignees

• Corning Inc

Inventors

• Null Eric Louis
• Vanniamparambil Prashanth Abraham

Classifications

• E04B1/8409 Primary

  sheet-shaped · CPC title

• B32B17/10761

  containing vinyl acetal · CPC title

• E04B2001/8461

  layered · CPC title

• E04B2001/8414

  with non-planar face, e.g. curved, egg-crate shaped · CPC title

• B32B17/10091

  thermally hardened · CPC title