Rotating electrical machine

Patent metadata

Field	Value
Publication number	US-2022181935-A1
Application number	US-202217678674-A
Country	US
Kind code	A1
Filing date	Feb 23, 2022
Priority date	Aug 29, 2019
Publication date	Jun 9, 2022
Grant date	—

Abstract

A stator with a multi-phase stator winding including phase windings each made of several winding segments, the segments including intermediate conductor portions arranged away from each other in a circumferential direction and link portions located at first and second radial end sides and connect the paired intermediate conductor portions into an annular shape. The winding segments are adjacent each other in a circumferential direction partially overlapping in the circumferential direction and include first and second winding segments overlapping each other in the circumferential direction. The link portions of the first winding segments are bent radially inward at at least one of axially opposed ends of the stator winding. The link portions of the second winding segments are bent radially outward at the at least one of the axially opposed ends of the stator winding. These link portions are arranged not overlapping in an axial direction of the stator.

First claim

1 . A rotating electrical machine comprising:
a rotor which is rotatable along with a rotating shaft and includes a magnet unit equipped with a plurality of magnetic poles whose polarities alternate in a circumferential direction of the rotor; and a stator which is equipped with a multi-phase stator winding including phase windings each of which is made of a plurality of winding segments, the stator being arranged to face the rotor in a radial direction thereof, wherein each of the winding segments includes a pair of intermediate conductor portions and link portions, the intermediate conductor portions being arranged at a given interval away from each other in the circumferential direction, the link portions defining a first end and a second end of the winding segment which are opposed to each other in the axial direction and connecting the pair of intermediate conductor portions together into an annular form, the pair of intermediate conductor portions and the link portions being made of a conductor wound multiple times, the plurality of winding segments are arranged adjacent each other in the circumferential direction and partially overlap each other in the circumferential direction, the winding segments including first winding segments and second winding segments which overlap each other in the circumferential direction, and one of the link portions of each of the first winding segments is bent radially inward at least at a first end that is one of axially opposed ends of the stator winding, one of the link portions of each of the second winding segments being bent radially outward at least at the first end of the stator winding, the one of the link portions of each of the first winding segments and the one of the link portions of each of the second winding segments being arranged not to overlap each other in the axial direction.

2 . The rotating electrical machine as set forth in claim 1 , wherein each of the first winding segments has the link portions of the first and second ends and are bent radially inward, and each of the second winding segments has the link portions of the first and second ends which are bent radially outward, and wherein the link portions of the first winding segments and the second winding segments are arranged at the first and second ends of the stator winding not to overlap each other in the axial direction.

3 . The rotating electrical machine as set forth in claim 1 , wherein each of the link portions of each of the winding segments includes a pair of bent portions and a connecting portion, the bent portions extending from the respective intermediate conductor portions, and being bent in the radial direction, the connecting portion extending in the circumferential direction between the pair of intermediate conductor portions,
the bent portions of each of the first winding segments are bent to face in a first radial direction, and the bent portions of each of the second winding segments are bent to face in a second radial direction opposite the first radial direction, and the connecting portions of the first and second winding segments are arranged adjacent each other and located on a radial outside and a radial inside of the stator.

4 . The rotating electrical machine as set forth in claim 1 , wherein a first one of the intermediate conductor portions of a first one of a circumferentially adjacent two of the first winding segments is arranged circumferentially adjacent a first one of the intermediate conductor portions of a second one of the circumferentially adjacent two of the first winding segments,
a first one of the intermediate conductor portions of a first one of a circumferentially adjacent two of the second winding segments is arranged circumferentially adjacent a first one of the intermediate conductor portions of a second one of the circumferentially adjacent two of the second winding segments, and each of the second winding segments extends circumferentially across the first ones of the intermediate conductor portions of the first and second ones of the first winding segments.

5 . The rotating electrical machine as set forth in claim 1 , wherein the rotating electrical machine is of an outer-rotor type which has the rotor and the stator which is radially inside the rotor,
the link portion of at least one of the first and second ends of each of the second winding segments is bent toward the magnet unit which is disposed outside the second winding segments in the radial direction and which is located outside the magnet unit in the axial direction, the rotor is equipped with a retainer which is secured to the rotating shaft and retains the magnet unit, and the retainer is disposed to cover the link portions of the second winding segments bent toward the magnet unit from radially and axially outside the link portions.

6 . The rotating electrical machine as set forth in claim 5 , wherein the rotor is equipped with a disc-shaped contacting end which is located axially inside the link portions bent toward the magnet unit and placed in contact with an axial end surface of the magnet unit, and
the contacting end has a thin-walled portion which is formed on a radially inner end thereof and has a thickness from an axial end of the magnet unit which is smaller than that of a major portion of the contacting end.

7 . The rotating electrical machine as set forth in claim 1 , wherein the link portions of the first winding segments or the second winding segments are bent radially toward the magnet unit and located axially outside the magnet unit, and
the link portions bent toward the magnet unit are arranged away from the magnet unit in the axial direction at a location with which magnetic flux produced by the magnet unit does not interlink.

8 . The rotating electrical machine as set forth in claim 1 , wherein the rotating electrical machine is of an outer-rotor type in which the rotor is located radially outside the stator,
first coil modules which include the first winding segments and second coil modules which include the second winding segments are mounted on a radial outside of cylindrical member, each of the first coil modules and the second coil modules has intermediate portions including the intermediate conductor portions which have an exactly or approximately trapezoidal transverse section shaped to have a radially inside circumferential dimension and a radially inside circumferential dimension which is larger than the radially inside circumferential dimension, and each of the second coil modules is configured to be axially movable to make fit on the first coil modules arranged adjacent each other in the circumferential direction on the cylindrical member.

9 . The rotating electrical machine as set forth in claim 1 , wherein the winding segments of the stator winding are arranged in a form of a full pitch concentrated winding.

Assignees

• Denso Corp

Inventors

• Tamura Akito
• Iwase Kazuya

Classifications

• H02K15/0431

  Concentrated windings · CPC title

• H02K21/14

  with magnets rotating within the armatures · CPC title

• H02K21/26

  with rotating armatures and stationary magnets · CPC title

• H02K21/22

  with magnets rotating around the armatures, e.g. flywheel magnetos · CPC title

• H02K5/1735

  radially supporting the rotary shaft at only one end of the rotor (H02K5/1737 takes precedence) · CPC title