Nested hard tissue replacement implants

Patent metadata

Field	Value
Publication number	US-2022175533-A1
Application number	US-202117534856-A
Country	US
Kind code	A1
Filing date	Nov 24, 2021
Priority date	Dec 3, 2020
Publication date	Jun 9, 2022
Grant date	—

Abstract

A method of replacing a portion of a cranium with a hard tissue implant can include resecting a first portion of the cranium to define a first margin region. The first portion of the cranium can be analyzed to determine if the first margin region is free of cancerous cells. A second portion of the cranium can be resected to define a second margin region that is larger than the first margin region when the first margin region is not free of cancerous cells. An outer implant can be secured to the cranium at the second margin region. An inner implant can be secured to the outer implant.

First claim

1 . A method of replacing a portion of a cranium with a hard tissue implant, the method comprising:
resecting a first portion of the cranium to define a first margin region; analyzing the first portion of the cranium to determine if the first margin region is free of cancerous cells; resecting a second portion of the cranium to define a second margin region that is larger than the first margin region when the first margin region is not free of cancerous cells; securing an outer implant to the cranium at the second margin region; and securing an inner implant to the outer implant.

2 . The method of claim 1 , wherein the outer implant is secured to the inner implant using a plurality of fasteners.

3 . The method of claim 1 , further comprising:
nesting the inner implant in the outer implant.

4 . The method of claim 3 , wherein an inner edge of the outer implant is beveled and an outer edge of the inner implant is beveled complimentary to the beveled inner edge of the outer implant to allow the inner implant to nest in the outer implant.

5 . The method of claim 1 , further comprising:
trimming the outer implant based on the analysis; and securing the trimmed outer implant to the cranium.

6 . The method of claim 5 , further comprising:
securing the inner implant to the trimmed outer implant and to the cranium.

7 . The method of claim 5 , wherein the outer implant is U-shaped.

8 . The method of claim 1 , further comprising:
marking, using the outer implant as a guide, the cranium for resecting the first portion of the cranium to the first margin region.

9 . The method of claim 1 , wherein the inner implant and the outer implant are manufactured through selective laser sintering.

10 . A method of replacing a portion of a cranium with a hard tissue implant, the method comprising:
marking the cranium for resecting a first portion of the cranium to define a first margin region using an inner edge of an outer implant as a guide; resecting the first portion of the cranium to the first margin region; analyzing the first portion of the cranium to determine if the first margin region is free of cancerous cells; and securing an inner implant to the cranium when the first margin region is free of cancerous cells.

11 . The method of claim 10 , further comprising
resecting a second portion of the cranium to define a second margin region that is larger than the first margin region when the first margin region is not free of cancerous cells; and securing an outer implant to the cranium at the second margin region.

12 . The method of claim 11 , further comprising:
securing an inner implant to the outer implant when the first margin region is not free of cancerous cells.

13 . The method of claim 12 , wherein the outer implant is secured to the inner implant using a plurality of fasteners.

14 . The method of claim 12 , further comprising:
nesting the inner implant in the outer implant.

15 . The method of claim 14 , wherein an inner edge of the outer implant is beveled and an outer edge of the inner implant is beveled complimentary to the beveled inner edge of the outer implant to allow the inner implant to nest in the outer implant.

16 . The method of claim 15 , wherein the outer implant is U-shaped.

17 . A hard tissue implant assembly comprising:
an outer portion securable to a cranium of a patient, the outer portion including an inner edge that is beveled; and an inner portion including a beveled outer edge engageable with the inner edge of the outer portion to nest the inner portion within the outer portion, the inner portion securable to the outer portion.

18 . The implant assembly of claim 17 , further comprising:
a plurality of fasteners securable to the inner portion and the outer portion to secure the inner portion to the outer portion and to secure the outer portion to the cranium.

19 . The implant assembly of claim 17 , wherein the outer implant is trimmable to reduce an overall shape and size of the outer implant, the portion of the outer implant securable to the cranium, and the inner implant securable to the portion of the outer implant and to the cranium.

20 . The implant assembly of claim 17 , wherein the inner implant and the outer implant are manufactured through selective laser sintering.

Assignees

• Zimmer Biomet Cmf & Thoracic Llc

Inventors

• Billard Max Holland
• Frank Zachary
• Zborowski Laura
• Hausman Adam Webster

Classifications

• A61F2002/3096

  trimmed or cut to a customised size · CPC title

• A61F2/30942

  for designing or making customized prostheses, e.g. using templates, CT or NMR scans, finite-element analysis or CAD-CAM techniques · CPC title

• A61B17/8061

  specially adapted for particular bones (A61B17/70 and A61B17/74 take precedence) · CPC title

• A61F2002/3097

  using laser · CPC title

• A61F2002/2835

  Bone graft implants for filling a bony defect or an endoprosthesis cavity, e.g. by synthetic material or biological material · CPC title