Electrolyser for CO2 Reduction into Hydrocarbons

Patent metadata

Field	Value
Publication number	US-2022127736-A1
Application number	US-201917295894-A
Country	US
Kind code	A1
Filing date	Nov 21, 2019
Priority date	Nov 21, 2018
Publication date	Apr 28, 2022
Grant date	—

Abstract

The present invention relates to an electrolysis device comprising an anode and a cathode, wherein the anode and the cathode each are an electrode comprising an electrically conductive support of which at least a part of the surface is covered by a metal deposit of copper, wherein the surface of the metal deposit is in an oxidized, sulfurated, selenated and/or tellurized form and the metal deposit has a specific surface area greater than or equal to 1 m 2 /g. The present invention relates also to a method for reducing CO 2 into hydrocarbons using an electrolysis device according to the invention. The method according to the invention comprises: a) providing an electrolysis device according to the invention; b) exposing the cathode of said electrolysis device to a CO 2 -containing aqueous catholyte solution; c) exposing the anode of said electrolysis device to an aqueous anolyte solution; and d) applying an electrical current between the anode and the cathode in order to reduce the carbon dioxide into hydrocarbons.

First claim

1 . An electrolysis device comprising an anode and a cathode,
wherein the anode and the cathode each are an electrode comprising an electrically conductive support of which at least a part of the surface is covered by a metal deposit of copper, wherein the metal deposit may comprise other metals than copper selected from iron, nickel, zinc, cobalt, manganese, titanium, gold, silver, lead, ruthenium, iridium and a mixture thereof, said other metals representing no more than 50% by weight of the metal deposit, wherein the surface of the metal deposit is in an oxidized form and the metal deposit has a specific surface area greater than or equal to 1 m 2 /g, the specific surface area being determined by the Brunauer, Emmett and Teller (BET) method.

2 . The electrolysis device according to claim 1 , wherein said other metals represent no more than 30% by weight of the metal deposit.

3 . The electrolysis device according to claim 1 , wherein the electrically conductive support comprises an electrically conductive material selected from a metal; a metal oxide; a metal sulphide; carbon; a semiconductor; and a mixture thereof.

4 . The electrolysis device according to claim 1 , wherein the metal deposit is dendritic.

5 . The electrolysis device according to claim 1 , wherein the metal deposit has a thickness comprised between 10 μm and 2 mm.

6 . The electrolysis device according to claim 1 , wherein the metal deposit has a specific surface area comprised between 1 m 2 /g and 500 m 2 /g.

7 . The electrolysis device according to claim 1 , wherein the metal deposit has a porous structure with an average pore size of between 10 μm and 500 μm, the average pore size being determined by means of photographs obtained by Scanning Electron Microscopy (SEM).

8 . The electrolysis device according to claim 1 , wherein the distance between the anode and the cathode is comprised between 15 and 0.1 cm.

9 . The electrolysis device according to claim 1 , comprising an anodic compartment and a cathodic compartment separated by a membrane.

10 . The electrolysis device according to claim 9 , wherein the anodic compartment and the cathodic compartment each comprise an inlet and an outlet intended to allow the circulation of an anolyte solution through the anodic compartment and a catholyte solution through the cathodic compartment respectively.

11 . The electrolysis device according to claim 10 , wherein the anodic compartment and the cathodic compartment each comprise a flow spacer linked to the inlet and to the outlet of the anodic or cathodic compartment respectively, the flow spacer being a system that guides the flow of the anolyte or catholyte solution from the inlet to the outlet of the anodic or cathodic compartment respectively.

12 . The electrolysis device according to claim 11 , wherein the flow spacer is separated from the anode or the cathode and from the membrane by a sealing ring.

13 . The electrolysis device according to claim 1 , coupled to a source of an electrical energy.

14 . A method for reducing carbon dioxide (CO 2 ) into hydrocarbons comprising the following steps:
a) providing an electrolysis device according to claim 1 ; b) exposing the cathode of said electrolysis device to a CO 2 -containing aqueous catholyte solution; c) exposing the anode of said electrolysis device to an aqueous anolyte solution; and d) applying an electrical current between the anode and the cathode in order to reduce the carbon dioxide into hydrocarbons.

15 . The method according to claim 14 , wherein the catholyte solution comprises a salt of hydrogen carbonate, and
wherein the anolyte solution comprises a salt of carbonate.

16 . The method according to claim 14 , wherein the electrical current applied between the anode and the cathode has a potential difference comprised between 10 and 1.5 V.

17 . The electrolysis device according to claim 3 , wherein the metal is copper, steel, aluminum, zinc or titanium; the metal oxide is Fluorine-doped Titanium Oxide (FTO) or Indium Tin Oxide (ITO); the metal sulphide is cadmium sulphide or zinc sulphide; the carbon is in the form of carbon felt, graphite, vitreous carbon, or boron-doped diamond; the semiconductor is silicon.

18 . The electrolysis device according to claim 1 , wherein the metal deposit has a specific surface area comprised between between 3 m 2 /g and 50 m 2 /g; a porous structure with an average pore size of between 30 μm and 70 μm, the average pore size being determined by means of photographs obtained by Scanning Electron Microscopy (SEM); and a thickness comprised between 70 μm and 300 μm.

19 . The electrolysis device according to claim 9 , wherein the membrane is an anion exchange membrane.

20 . The electrolysis device according to claim 13 , wherein the electrical energy is a photovoltaic panel or a wind turbine.

21 . The method according to claim 15 , wherein the salt of hydrogen carbonate is an alkali metal salt or a quaternary ammonium salt of hydrogen carbonate, and
the salt of carbonate is an alkali metal salt or a quaternary ammonium salt of carbonate.

Assignees

• Paris Sciences Et Lettres
• Centre Nat Rech Scient
• Univ Sorbonne
• College France
• Paris Sciences Lettres Quartier Latin

Inventors

• Fontecave Marc
• Mougel Victor
• Tran Ngoc Huan
• Alves Dalla Corte Daniel
• Lamaison Sarah
• Lutz Lukas

Classifications

• C25D11/34

  of metals or alloys not provided for in groups C25D11/04 - C25D11/32 · CPC title

• C25B11/061

  Metal or alloy · CPC title

• C25D5/50

  by heat-treatment · CPC title

• C25B3/03

  Acyclic or carbocyclic hydrocarbons · CPC title

• C25D3/38

  of copper · CPC title