Camera Module with IR LEDs for Uniform Illumination

Patent metadata

Field	Value
Publication number	US-2022116517-A1
Application number	US-202017067840-A
Country	US
Kind code	A1
Filing date	Oct 12, 2020
Priority date	Oct 12, 2020
Publication date	Apr 14, 2022
Grant date	—

Abstract

A camera module includes a housing with an opening and a portion that surrounds the opening, wherein the portion of the housing is transparent to near infrared (NIR) light. A fisheye lens is disposed within the opening such that a portion of the fisheye lens protrudes through the opening. An image sensor is disposed within the housing and optically coupled to the fisheye lens. The image sensor is sensitive to visible light and NIR light. A plurality of NIR light emitters is disposed within the housing. The NIR light emitters are configured to emit NIR light through the NIR-transparent portion of the housing. The NIR-transparent portion of the housing may include a light-diffusing structure, such as a pattern of microlenses formed on an inner surface of the NIR-transparent portion of the housing, to spread out the NIR light emitted by the NIR light emitters.

First claim

1 . An apparatus, comprising:
a housing, wherein the housing includes an opening and a portion that surrounds the opening, wherein the portion of the housing is transparent to near infrared (NIR) light; a fisheye lens disposed within the opening such that a portion of the fisheye lens protrudes through the opening; an image sensor disposed within the housing and optically coupled to the fisheye lens, wherein the image sensor is sensitive to visible light and NIR light; a plurality of optical structures disposed within the housing; and a plurality of NIR light emitters disposed within the housing and configured to emit NIR light through the plurality of optical structures and the NIR-transparent portion of the housing, wherein each optical structure is optically coupled to a corresponding NIR light emitter and is configured to direct NIR light emitted by the corresponding NIR light emitter away from an optical axis of the corresponding NIR light emitter.

2 . The apparatus of claim 1 , further comprising:
an opaque ring disposed within the opening, wherein the opaque ring surrounds the fisheye lens so as to block NIR light from entering the fisheye lens via (i) a direct path from the NIR light emitters and (ii) via an indirect path involving reflection from a surface of the NIR-transparent portion of the housing.

3 . The apparatus of claim 1 , wherein the NIR-transparent portion of the housing includes a light-diffusing structure, wherein the NIR light emitters are configured to emit NIR light through the light-diffusing structure.

4 . The apparatus of claim 3 , wherein the light-diffusing structure comprises a pattern of microlenses, wherein the microlenses are configured to spread out the NIR light emitted by the plurality of NIR light emitters.

5 . The apparatus of claim 4 , wherein the microlenses are formed on an inner surface of the NIR-transparent portion of the housing.

6 . The apparatus of claim 1 , wherein the plurality of NIR light emitters comprise a plurality of light emitting diodes (LEDs).

7 . (canceled)

8 . The apparatus of claim 1 , wherein the plurality of NIR light emitters includes at least four NIR light emitters arranged around the fisheye lens, and wherein the NIR-transparent portion of the housing has a rectangular shape with four corners.

9 . The apparatus of claim 8 , wherein each optical structure is configured to direct NIR light emitted by the corresponding NIR light emitter toward a respective corner of the NIR-transparent portion of the housing.

10 . The apparatus of claim 1 , wherein the NIR-transparent portion of the housing is opaque to visible light.

11 . The apparatus of claim 1 , further comprising:
an optical filter, wherein the image sensor is optically coupled to the fisheye lens via the optical filter.

12 . The apparatus of claim 11 , wherein the optical filter has a first passband that passes visible wavelengths and a second passband that passes NIR wavelengths emitted by the NIR light emitters.

13 . A camera module, comprising:
a housing, wherein the housing includes an opening and a portion that surrounds the opening, wherein the portion of the housing is transparent to near infrared (NIR) light and opaque to visible light, and wherein the NIR-transparent portion of the housing includes a light-diffusing structure; a fisheye lens disposed within the opening such that a portion of the fisheye lens protrudes through the opening; an image sensor disposed within the housing and optically coupled to the fisheye lens, wherein the image sensor is sensitive to visible light and NIR light; a plurality of optical structures disposed within the housing; and a plurality of NIR light emitters disposed within the housing and configured to emit NIR light through the plurality of optical structures and the light-diffusing structure, wherein each optical structure is optically coupled to a corresponding NIR light emitter and is configured to direct NIR light emitted by the corresponding NIR light emitter away from an optical axis of the corresponding NIR light emitter.

14 . The camera module of claim 13 , wherein the light-diffusing structure comprises a pattern of microlenses, wherein the microlenses are formed on an inner surface of the NIR-transparent portion of the housing.

15 . The camera module of claim 13 , further comprising:
an opaque ring disposed within the opening, wherein the opaque ring surrounds the fisheye lens so as to block NIR light from entering the fisheye lens via (i) a direct path from the NIR light emitters and (ii) via an indirect path involving reflection from a surface of the NIR-transparent portion of the housing.

16 . A method, comprising:
capturing an image of a field of view by an image sensor of a camera module, wherein the field of view is provided by a fisheye lens optically coupled to the image sensor; and illuminating the field of view with near infrared (NIR) light emitted by a plurality of NIR light emitters through a plurality of optical structures while capturing the image of the field of view, wherein illuminating the field of view comprises spreading out the NIR light emitted by the NIR light emitters through the plurality of optical structures by a light-diffusing structure in the camera module, and wherein each optical structure is optically coupled to a corresponding NIR light emitter and is configured to direct NIR light emitted by the corresponding NIR light emitter away from an optical axis of the corresponding NIR light emitter.

17 . The method of claim 16 , wherein the camera module includes a NIR-transparent cover that is transparent to near infrared light and opaque to visible light, and the light-diffusing structure comprises a pattern of microlenses formed on an inner surface of the NIR-transparent cover.

18 . The method of claim 16 , wherein the camera module is mounted in a passenger cabin of a vehicle.

19 . The method of claim 18 , further comprising:
recording the image in a recording medium within the vehicle.

20 . The apparatus of claim 1 , wherein each optical structure comprises an asymmetric cover lens having an optical power that varies as a function of azimuthal angle about the optical axis of the corresponding NIR light emitter.

Assignees

• Waymo Llc

Inventors

• Chng Choon Ping
• Wu Cheng-Han
• Duncan Scott

Classifications

• H04N23/56 Primary

  provided with illuminating means · CPC title

• H04N23/54

  Mounting of pick-up tubes, electronic image sensors, deviation or focusing coils · CPC title

• H04N23/55

  Optical parts specially adapted for electronic image sensors; Mounting thereof · CPC title

• G01S7/4815

  using multiple transmitters · CPC title

• G01S13/867

  Combination of radar systems with cameras · CPC title