Open loop phase pre-charge

Patent metadata

Field	Value
Publication number	US-2022103090-A1
Application number	US-202017033442-A
Country	US
Kind code	A1
Filing date	Sep 25, 2020
Priority date	Sep 25, 2020
Publication date	Mar 31, 2022
Grant date	—

Abstract

For open loop phase pre-charge, an apparatus includes a Switching Mode Power Supply (SMPS) charging diode and a charge generator. The SMPS charging diode pre-charges an SMPS to a regulation set point from at least one phase of an Alternating Current (AC) voltage. The charge generator is powered by the pre-charged SMPS. In response to detecting the regulation set point iteratively, the charge generator detects a specified phase angle of the AC voltage. In response to the specified phase angle, the charge generator iteratively generates a charging voltage during positive voltage interval that charges a Direct Current (DC) bus capacitor to a target DC bus voltage within a charging time interval. At least a portion of the charge generator comprises one or more of hardware and executable code, the executable code stored on one or more computer readable storage media.

First claim

What is claimed is:

1 . An apparatus comprising:
a Switching Mode Power Supply (SMPS) charging diode that pre-charges an SMPS to a regulation set point from at least one phase of an Alternating Current (AC) voltage; and a charge generator that is powered by the pre-charged SMPS and in response to detecting the regulation set point iteratively detects a specified phase angle of the AC voltage and in response to the specified phase angle, iteratively generates a charging voltage during a positive voltage interval that charges a Direct Current (DC) bus capacitor to a target DC bus voltage within a charging time interval; wherein at least a portion of the charge generator comprises one or more of hardware and executable code, the executable code stored on one or more non-transitory computer readable storage media.

2 . The apparatus of claim 1 , wherein the specified phase angle is a zero crossing.

3 . The apparatus of claim 1 , wherein the charge generator comprises three serial device pairs, wherein each serial device pair comprises a first device and second device and one phase of the AC voltage connects to the serial device pair at a midpoint of the first device and the second device.

4 . The apparatus of claim 3 , wherein the first device is a Silicon Controlled Rectifier (SCR) device and the second device is a SCR device.

5 . The apparatus of claim 3 , wherein the first device is a Silicon Controlled Rectifier (SCR) device and the second device is a diode device.

6 . The apparatus of claim 3 , wherein the first device is an Insulated Gate Bipolar-Transistor (IGBT) device and the second device is an IGBT device and the one phase of the AC voltage connects to the midpoint via an antiparallel Silicon Controlled Rectifier (SCR) and an inductor.

7 . The apparatus of claim 3 , wherein the charging voltage is generated by applying a sweeps firing to a first device of an R serial device pair, turning ON a second device of the R serial device pair, turning OFF a first device of an S serial device pair, turning OFF a second device of the S serial device pair, applying the sweeps firing to a first device of a T serial device pair, and turning ON a second device of the T serial device pair.

8 . The apparatus of claim 3 , wherein the charging voltage is generated by turning ON a first device of an R serial device pair, applying a sweeps firing a second device of the R serial device pair, turning ON a first device of an S serial device pair, applying a sweeps firing to a second device of the S serial device pair, turning ON a first device of a T serial device pair, and applying a sweeps firing a second device of the T serial device pair.

9 . The apparatus of claim 3 , wherein the charging voltage is generated by turning ON a first device of an R serial device pair, applying a sweeps firing a second device of the R serial device pair, turning ON a first device of an S serial device pair, turning OFF a second device of the S serial device pair, turning ON a first device of a T serial device pair, and applying a sweeps firing a second device of the T serial device pair.

10 . The apparatus of claim 5 , wherein the charging voltage is generated by applying a sweeps firing to each first device of the three serial device pairs and turning ON each second device of the three serial device pairs.

11 . The apparatus of claim 3 , wherein the charging voltage is generated by applying a sweeps firing to a first device of an R serial device pair, turning ON a second device of the R serial device pair, turning OFF a first device of an S serial device pair, turning ON a second device of the S serial device pair, applying the sweeps firing to a first device of a T serial device pair, and turning ON a second device of the T serial device pair.

12 . The apparatus of claim 1 , wherein the charging time interval is programmable.

13 . The apparatus of claim 1 , wherein the charging time interval is less than 2 line cycles.

14 . The apparatus of claim 1 , wherein no pre-charge resistor is in series with the DC bus capacitor and a DC charge diode is only rated to charge the SMPS.

15 . The apparatus of claim 14 , the apparatus further comprising the DC charge diode that blocks current from SMPS to the DC bus capacitors.

16 . A method comprising:
pre-charging a Switching Mode Power Supply (SMPS) to a regulation set point from at least one phase of an Alternating Current (AC) voltage; detecting the regulation set point; in response to detecting the regulation set point, iteratively detecting a specified phase angle of the AC voltage; and in response to detecting the specified phase angle, iteratively generating a charging voltage during a positive voltage interval that charges a Direct Current (DC) bus capacitor to a target DC bus voltage within a charging time interval.

17 . The method of claim 16 , wherein the specified phase angle is a zero crossing.

18 . The method of claim 16 , wherein the charge generator comprises three serial device pairs, wherein each serial device pair comprises a first device and second device and one phase of the AC voltage connects to the serial device pair at a midpoint of the first device and the second device.

19 . The method of claim 18 , wherein the first device is a Silicon Controlled Rectifier (SCR) device and the second device is a SCR device.

20 . A system comprising:
a motor; a motor inverter that drives the motor; a rectifier that supplies power to the motor inverter, the rectifier comprising: a Switching Mode Power Supply (SMPS) charging diode that pre-charges an SMPS to a regulation set point from at least one phase of an Alternating Current (AC) voltage; and a charge generator that is powered by the pre-charged SMPS and in response to detecting the regulation set point iteratively detects a specified phase angle of the AC voltage and in response to the specified phase angle, iteratively generates a charging voltage during a positive voltage interval that charges a Direct Current (DC) bus capacitor to a target DC bus voltage within a charging time interval; wherein at least a portion of the charge generator comprises one or more of hardware and executable code, the executable code stored on one or more non-transitory computer readable storage media.

Assignees

• Rockwell Automation Tech Inc

Inventors

• Wei Lixiang
• Yi Peizhong
• Reese Robert W
• Brown Brian P
• Patel Jatinkumar

Classifications

• H02P27/06

  using DC to AC converters or inverters (H02P27/05 takes precedence) · CPC title

• Y02B70/10

  Technologies improving the efficiency by using switched-mode power supplies [SMPS], i.e. efficient power electronics conversion e.g. power factor correction or reduction of losses in power supplies or efficient standby modes · CPC title

• H02M1/081

  wherein the phase of the control voltage is adjustable with reference to the AC source · CPC title

• H02M7/125

  Avoiding or suppressing excessive transient voltages or currents · CPC title

• H02M1/32

  Means for protecting converters other than automatic disconnection · CPC title