Lithium positive electrode active material

Patent metadata

Field	Value
Publication number	US-2022013762-A1
Application number	US-201917289313-A
Country	US
Kind code	A1
Filing date	Dec 18, 2019
Priority date	Dec 19, 2018
Publication date	Jan 13, 2022
Grant date	—

Abstract

The invention relates to a lithium positive electrode active material for a high voltage secondary battery: the lithium positive electrode active material comprising at least 94 wt % spinel, where the spinel has a net chemical composition of LixNiyMn2-yO4, wherein:0.95≤x≤1.05;0.43≤y≤0.47.The lithium positive electrode active material is made up of particles characterized by one or more of the following parameter ranges: the particles have average aspect ratio below 1.6, the particles have a roughness below 1.35, particles have a circularity above 0.55. Then invention also relates to a process for the preparation of the lithium positive electrode active material as well as a secondary battery comprising the lithium positive electrode active material.

First claim

1 . A lithium positive electrode active material for a high voltage secondary battery, said lithium positive electrode active material comprising at least 94 wt % spinel, said spinel having a net chemical composition of Li x Ni y Mn 2-y O 4 , wherein:
0.95≤x≤1.05;
0.43≤y≤0.47; and
wherein said lithium positive electrode active material is made up of particles, said particles being characterized by one or more of the following parameter ranges: the particles have average aspect ratio below 1.6, the particles have a roughness below 1.35, particles have a circularity above 0.55.

2 . The lithium positive electrode active material according to claim 1 , where at least 90 wt % of said spinel is crystallized in disordered space group Fd-3m.

3 . The lithium positive electrode active material according to claim 1 , wherein said lithium positive electrode active material in a half-cell has a difference of at least 50 mV between the potentials at 25% and 75% of the capacity above 4.3 V during discharge with a current of around 29 mA/g.

4 . The lithium positive electrode active material according claim 1 , wherein said lithium positive electrode active material is calcined so that the lattice parameter a is between 8.171 and 8.183 Å.

5 . The lithium positive electrode active material according to claim 4 , wherein the lattice parameter a is between (−0.1932y+8.2613) Å and 8.183 Å.

6 . The lithium positive electrode active material according to claim 4 , wherein the lattice parameter a is between (−0.1932y+8.2613) Å and (−0.1932y+8.2667) Å.

7 . The lithium positive electrode active material according to claim 4 , wherein the lattice parameter a is between (−0.1932y+8.2613) Å and (−0.1932y+8.2641) Å.

8 . The lithium positive electrode active material according to claim 1 , wherein said lithium positive electrode active material has a tap density equal to or greater than 2.2 g/cm 3 .

9 . The lithium positive electrode active material according to claim 1 , wherein D50 of the particles of said lithium positive electrode active material satisfies: 3 μm<D50<12 μm.

10 . The lithium positive electrode active material according to claim 1 , wherein the BET area of said lithium positive electrode active material is below 1.5 m 2 /g.

11 . The lithium positive electrode active material according to claim 1 , wherein said particles are characterized by a solidity above 0.8.

12 . The lithium positive electrode active material according to claim 1 , wherein said particles are characterized by a porosity below 3%.

13 . The lithium positive electrode active material according to claim 1 , wherein 0.99≤x≤1.01.

14 . The lithium positive electrode active material according to claim 1 , wherein the capacity of said material in a half cell decreases by no more than 4% over 100 cycles between 3.5 to 5.0 V at 55° C.

15 . The lithium positive electrode active material according to claim 1 , wherein said lithium positive electrode active material has a capacity of at least 138 mAh/g.

16 . The lithium positive electrode active material according to claim 1 , wherein said lithium positive electrode active material is synthesized from a precursor containing Li, Ni, and Mn in a ratio Li:Ni:Mn: X:Y:2-Y, wherein: 0.95≤X≤1.05; and 0.42≤Y<0.5.

17 . The lithium positive electrode active material according to claim 1 , wherein y is determined by means of a method selected from the group consisting of electrochemical determination, X-ray diffraction and scanning transmission electron microscopy (STEM) in combination with energy dispersive X-ray spectroscopy (EDS).

18 . The lithium positive electrode active material according to claim 1 , wherein 0.43≤y<0.45.

19 . A process for the preparation of a lithium positive electrode active material according to claim 1 , said process comprising the steps of:
a. providing precursors for preparing said lithium positive electrode active material comprising at least 94 wt % spinel having a chemical composition of Li x Ni y Mn 2-y O 4 wherein 0.95≤x≤1.05; and 0.43≤y≤0.47; b. sintering the precursors of step a. by heating the precursors to a temperature of between 500° C. and 1200° C. to provide a sintered product, c. cooling the sintered product of step b to room temperature.

20 . The process according to claim 19 , wherein part of step b is carried out in a reducing atmosphere.

21 . The process according to claim 19 , wherein said temperature of step b is between 850° C. and 1100° C.

22 . The process according to claim 19 , wherein during the cooling of step c, the temperature is maintained in an interval between 750° C. and 650° C. for a sufficient amount of time to obtain at least 94% phase purity of said lithium positive electrode active material.

23 . The process according to claim 19 , wherein at least one of the precursors is a precipitated compound.

24 . The process according to claim 19 , wherein the precipitated compound is a co-precipitated compound of Ni and Mn formed in a Ni—Mn co-precipitation step.

25 . The process according to claim 24 , wherein, said precursor in the form of a co-precipitated Ni—Mn has been prepared in a precipitation step, wherein a first solution of a Ni containing starting material, a second solution of a Mn containing starting material and a third solution of a precipitating anion are added simultaneously to a liquid reaction medium in a reactor in such amounts that in relation to the added Ni, each of Mn and the precipitating anion are added in a ratio of from 1:10 to 10:1, relative to the stoichiometric amounts of the precipitate.

26 . The process according to claim 25 , wherein the first, second and third solutions are added to the reaction medium amounts calibrated so as to maintain the pH of the reaction mixture at alkaline pH of between 8.0 and 10.0.

27 . The process of any of claim 25 , wherein said first, second and third solutions are added to the reaction mixture over a prolonged period of between 2.0 and 11 hours.

28 . The process of claim 25 , wherein said first, second and third solutions are added to the reaction mixture under vigorous stirring providing a power input of from 2 W/L to 25 W/L.

29 . A secondary battery comprising the lithium positive electrode active material according to claim 1 .

30 . Use of the lithium positive electrode active material according to claim 1 for reducing the degradation of the material during storage and use.

Assignees

• Haldor Topsoe As

Inventors

• Højberg Jonathan
• Høj Jakob Weiland
• Elkjær Christian Fink
• Lundegaard Lars Fahl
• Dahl Søren

Classifications

• Y02E60/10

  Energy storage using batteries · CPC title

• H01M2004/028

  Positive electrodes · CPC title

• H01M4/485

  of mixed oxides or hydroxides for inserting or intercalating light metals, e.g. LiTi2O4 or LiTi2OxFy (H01M4/505, H01M4/525 take precedence) · CPC title

• H01M4/131 Primary

  Electrodes based on mixed oxides or hydroxides, or on mixtures of oxides or hydroxides, e.g. LiCoOx · CPC title

• C01G53/54

  of the type (Mn2O4)-, e.g. Li(NixMn2-x)O4 or Li(MyNixMn2-x-y)O4 · CPC title