Water heater appliances and methods for controlling a mixing valve flow

Patent metadata

Field	Value
Publication number	US-2022011792-A1
Application number	US-202016925493-A
Country	US
Kind code	A1
Filing date	Jul 10, 2020
Priority date	Jul 10, 2020
Publication date	Jan 13, 2022
Grant date	—

Abstract

A water heater appliance and methods for operating the same, as provided herein, may include a casing, a tank, an inlet conduit, an electric heating system, a mixing valve, and a controller. The electric heating system may be in thermal communication with the tank. The mixing valve may be mounted to the casing downstream from the tank. The controller may be operably coupled to the electric heating system and the mixing valve. The controller may be configured to initiate a mixing cycle. The mixing cycle may include detecting a flow demand at the water heater appliance, directing the mixing valve to a programmed park position in response to detecting the flow demand, determining expiration of a park period following directing the mixing valve to the programmed park position, and releasing the mixing valve from the programmed park position in response to determining expiration of the park period.

First claim

What is claimed is:

1 . A method of operating a water heater appliance, the method comprising:
detecting a flow demand at the water heater appliance; directing a mixing valve to a programmed park position in response to detecting the flow demand; determining expiration of a park period following directing the mixing valve to the programmed park position; and releasing the mixing valve from the programmed park position in response to determining expiration of the park period.

2 . The method of claim 1 , wherein the programmed park position is a predetermined default valve position.

3 . The method of claim 1 , wherein the programmed park position is based on a prior-use determination.

4 . The method of claim 3 , wherein the flow demand is a second flow demand, wherein the prior-use determination comprises
detecting, prior to detecting the second flow demand, a first flow demand, measuring an outlet water temperature downstream from the mixing valve during the first flow demand, determining the measured outlet water temperature matches a set-point temperature, and recording a valve position of the mixing valve as the programmed park position in response to determining the measured outlet water temperature matches the set-point temperature.

5 . The method of claim 1 , wherein the park period is a predetermined time period initiated with directing the mixing valve to the programmed park position.

6 . The method of claim 5 , wherein the predetermined time period is less than 10 seconds.

7 . The method of claim 5 , wherein the predetermined time period is greater than 2 seconds.

8 . The method of claim 5 , wherein the predetermined time period is 5 seconds.

9 . The method of claim 1 , directing the mixing valve based on a temperature-dependent feedback loop following releasing the mixing valve from the programmed park position.

10 . A water heater appliance comprising
a casing: a tank disposed within the casing, the tank defining an inlet and an outlet; an inlet conduit mounted to the tank at the inlet of the tank; an electric heating system in thermal communication with the tank to heat water within the tank; a mixing valve mounted to the casing downstream from the tank; and a controller operably coupled to the electric heating system and the mixing valve, the controller being configured to initiate a mixing cycle, the mixing cycle comprising
detecting a flow demand at the water heater appliance,
directing the mixing valve to a programmed park position in response to detecting the flow demand,
determining expiration of a park period following directing the mixing valve to the programmed park position, and
releasing the mixing valve from the programmed park position in response to determining expiration of the park period.

11 . The water heater appliance of claim 10 , wherein the programmed park position is a predetermined default valve position.

12 . The water heater appliance of claim 10 , wherein the programmed park position is based on a prior-use determination.

13 . The water heater appliance of claim 12 , wherein the flow demand is a second flow demand, wherein the prior-use determination comprises
detecting, prior to detecting the second flow demand, a first flow demand, measuring an outlet water temperature downstream from the mixing valve during the first flow demand, determining the measured outlet water temperature matches a set-point temperature, and recording a valve position of the mixing valve as the programmed park position in response to determining the measured outlet water temperature matches the set-point temperature.

14 . The water heater appliance of claim 10 , wherein the park period is a predetermined time period initiated with directing the mixing valve to the programmed park position.

15 . The water heater appliance of claim 14 , wherein the predetermined time period is less than 10 seconds.

16 . The water heater appliance of claim 14 , wherein the predetermined time period is greater than 2 seconds.

17 . The water heater appliance of claim 14 , wherein the predetermined time period is 5 seconds.

18 . The water heater appliance of claim 10 , directing the mixing valve based on a temperature-dependent feedback loop following releasing the mixing valve from the programmed park position.

Assignees

• Haier Us Appliance Solutions Inc

Inventors

• Goodjohn Paul
• Tsai Craig Lung-Pei

Classifications

• G05D23/134 Primary

  measuring the temperature of mixed fluid · CPC title

• F24H9/133 Primary

  Storage heaters · CPC title

• Y10T137/6497

  Hot and cold water system having a connection from the hot to the cold channel · CPC title

• G05D23/1393

  characterised by the use of electric means · CPC title

• F24D19/1051

  for domestic hot water · CPC title