Inorganic fiber-formed article, mat for exhaust gas cleaning apparatus, and exhaust gas cleaning apparatus

Patent metadata

Field	Value
Publication number	US-2022010470-A1
Application number	US-202117484292-A
Country	US
Kind code	A1
Filing date	Sep 24, 2021
Priority date	Aug 6, 2019
Publication date	Jan 13, 2022
Grant date	—

Abstract

Provided are an article having inorganic fibers and needle marks extending in the thickness direction and including vertical bundles composed of the inorganic fibers extending in the thickness direction.

First claim

1 . An article, comprising:
inorganic fibers; and needle marks extending in a thickness direction and each including a vertical bundle comprising inorganic fibers extending in the thickness direction, wherein (I) the article has a basis weight of 1,800 g/m 2 or more, and (II-1) an average volume of an effective vertical bundles per needle mark (v/n), determined by dividing a total volume of the effective vertical bundles in the region (v) by the number of the needle marks in the region (n), is 0.5 mm 3 or more, wherein the effective vertical bundles are vertical bundles having a diameter of 100 μm or more and a protruding length of 2 mm or more among vertical bundles protruding from peeled surfaces in a region measuring 50 mm×50 mm after a peel test is performed, and in the peel test, a test specimen having a width of 50 mm and a length of 150 mm is cut out from the article, a cut having a depth of 30 mm is made in a middle of a thickness of an end face of the test specimen, and both ends formed by the cut are held by gripping jigs, mounted on a tensile testing machine, and pulled in opposite thickness directions at a speed of 500 mm/min into two pieces, or (II-2) an average volume per an effective vertical bundle (V/N), determined by dividing the total volume of the effective vertical bundles (V) by the number of the effective vertical bundles (N), is 1.0 mm 3 or more.

2 . The article according to claim 1 , wherein a needle mark density is 1 to 100 marks/cm 2 .

3 . The article according to claim 1 , wherein a maximum peel strength determined as a peak load in the peel test is 5.0 N or more.

4 . The article according to claim 1 , wherein the inorganic fibers are alumina/silica-based fibers.

5 . The article according to claim 1 , wherein the average volume of the effective vertical bundles per needle mark (v/n) is 0.5 mm 3 or more.

6 . The article according to claim 1 , wherein the average volume per an effective vertical bundle (V/N) is 1.0 mm 3 or more.

7 . A mat for an exhaust gas cleaning apparatus, comprising the article according to claim 1 .

8 . An exhaust gas cleaning apparatus, comprising a catalyst carrier, a casing that covers an outside of the catalyst carrier, and a mat interposed between the catalyst carrier and the casing, wherein the mat is the mat according to claim 7 .

Assignees

• Mitsubishi Chem Corp

Inventors

• Kimura Yusuke
• Morita Hirokazu
• Kawahara Kazunori
• Yomogida Masanobu
• Tsutsui Hiromitsu

Classifications

• F01N2330/12

  Metallic wire mesh fabric or knitting · CPC title

• F01N3/2864

  the mats or gaskets comprising two or more insulation layers · CPC title

• F01N2330/102

  fibrous material being fiber reinforced polymer made of plastic matrix reinforced by fine glass or in the form of a loose mass of filaments or fibers · CPC title

• F01N13/148

  Multiple layers of insulating material · CPC title

• B01D65/10

  Testing of membranes or membrane apparatus; Detecting or repairing leaks · CPC title