Granular body and use thereof

Patent metadata

Field	Value
Publication number	US-2022010124-A1
Application number	US-202117486036-A
Country	US
Kind code	A1
Filing date	Sep 27, 2021
Priority date	Mar 28, 2019
Publication date	Jan 13, 2022
Grant date	—

Abstract

A powdery and/or granular material for a thermosetting resin is provided. The powdery and/or granular material contains fine polymer particles (A) that contain a rubber-containing graft copolymer that includes an elastic body and a graft part grafted to the elastic body. The fine polymer particles (A) have a volume-average particle size of not less than 90 nm; and the polymer of the graft part has a weight-average molecular weight of not more than 200000.

First claim

1 . A powdery and/or granular material adapted to be blended with a thermosetting resin, comprising fine polymer particles (A), wherein:
the fine polymer particles (A) contain a rubber-containing a graft copolymer that includes an elastic body and a graft part grafted to the elastic body; the elastic body contains, as a structural unit, a structural unit derived from butadiene; the graft part contains a polymer that contains, as one or more structural units, one or more structural units derived from at least one type of monomer selected from the group consisting of aromatic vinyl monomers, vinyl cyanide monomers, and (meth)acrylate monomers; the fine polymer particles (A) have a volume-average particle size of not less than 90 nm; and the polymer of the graft part has a weight-average molecular weight of not more than 200000; wherein the powdery and/or granular material adapted to be blended with a thermosetting resin further comprises a resin (D), wherein: the resin (D) is a liquid which has a viscosity of 100 mPa·s to 1,000,000 mPa·s at 25° C., a semisolid, or a solid; and the powdery and/or granular material comprises the fine polymer particles (A) in an amount of 50% by weight to 99% by weight and the resin (D) in an amount of 1% by weight to 50% by weight, where 100% by weight represents a total amount of the fine polymer particles (A) and the resin (D).

2 . The powdery and/or granular material as set forth in claim 1 , wherein:
the fine polymer particles (A) further contain a free polymer (FP) composed of a polymer that contains, as one or more structural units, one or more structural units derived from at least one type of monomer selected from the group consisting of aromatic vinyl monomers, vinyl cyanide monomers, and (meth)acrylate monomers; and the free polymer (FP) is contained in an amount of not more than 8% by weight.

3 . The powdery and/or granular material as set forth in claim 1 , wherein a graft rate of the graft part is not less than 80%.

4 . The powdery and/or granular material as set forth in claim 1 , wherein a proportion of the elastic body in the fine polymer particles (A) is not less than 70% by weight.

5 . The powdery and/or granular material as set forth in claim 1 , wherein the graft part contains a polymer that contains, as a structural unit, a structural unit derived from a (meth)acrylate monomer.

6 . The powdery and/or granular material as set forth in claim 2 , wherein the free polymer (FP) includes a polymer that contains, as a structural unit, a structural unit derived from a (meth)acrylate monomer.

7 . The powdery and/or granular material as set forth in claim 1 , wherein a force required to break a block of the powdery and/or granular material is not more than 30000 Pa, wherein:
the block is a block obtained by applying a load of 6.3 kg to the powdery and/or granular material after allowed to stand at 60° C. for 2 hours by placing a 6.3 kg weight on 30 g of the powdery and/or granular material contained in a cylindrical container having a diameter of 50 mm; and the force is a value obtained by measurement using a rheometer.

8 . The powdery and/or granular material as set forth in claim 1 , wherein the powdery and/or granular material has a volume-average particle size (Mv) of 30 μm to 500 μm.

9 . A resin composition comprising:
a powdery and/or granular material as set forth in claim 1 ; and a thermosetting resin (B).

10 . An antifouling paint composition for an underwater structure, comprising a binder resin (E), fine polymer particles (A′), and a resin (D), wherein:
the fine polymer particles (A′) contain a rubber-containing graft copolymer that includes an elastic body and a graft part grafted to the elastic body;
the elastic body contains at least one selected from the group consisting of diene-based rubbers, (meth)acrylate-based rubbers, and organosiloxane-based rubbers;
the graft part contains a polymer that contains, as one or more structural units, one or more structural units derived from at least one type of monomer selected from the group consisting of aromatic vinyl monomers, vinyl cyanide monomers, and (meth)acrylate monomers;
the fine polymer particles (A′) have a glass transition temperature of not higher than 80° C.;
the resin (D) is a liquid which has a viscosity of 100 mPa·s to 1,000,000 mPa·s at 25° C., a semisolid, or a solid; and
the antifouling paint composition for the underwater structure comprises the fine polymer particles (A′) in an amount of 50% by weight to 99% by weight and the resin (D) in an amount of 1% by weight to 50% by weight, where 100% by weight represents a total amount of the fine polymer particles (A′) and the resin (D).

11 . The antifouling paint composition for the underwater structure as set forth in claim 10 , further comprising an antifouling agent (G).

12 . The antifouling paint composition for the underwater structure as set forth in claim 10 , wherein the elastic body contains a polysiloxane rubber-based elastic body.

13 . The antifouling paint composition for the underwater structure as set forth in claim 10 , wherein an elastic modulus of the fine polymer particles (A′) is not more than 2.00 MPa.

14 . A method of producing an antifouling paint composition for an underwater structure, comprising:
preparing a powdery and/or granular material by obtaining the powdery and/or granular material which contains fine polymer particles (A′) and a resin (D); and mixing a binder resin (E) and the powdery and/or granular material, wherein: the fine polymer particles (A′) contain a rubber-containing graft copolymer that includes an elastic body and a graft part grafted to the elastic body; the elastic body contains at least one selected from the group consisting of diene-based rubbers, (meth)acrylate-based rubbers, and organosiloxane-based rubbers; the graft part contains a polymer that contains, as one or more structural units, one or more structural units derived from at least one type of monomer selected from the group consisting of aromatic vinyl monomers, vinyl cyanide monomers, and (meth)acrylate monomers; the fine polymer particles (A′) have a glass transition temperature of not higher than 80° C.; the resin (D) is a liquid which has a viscosity of 100 mPa·s to 1,000,000 mPa·s at 25° C., a semisolid, or a solid; and the antifouling paint composition for the underwater structure comprises the fine polymer particles (A′) in an amount of 50% by weight to 99% by weight and the resin (D) in an amount of 1% by weight to 50% by weight, where 100% by weight represents a total amount of the fine polymer particles (A′) and the resin (D).

Assignees

• Kaneka Corp

Inventors

• Maizuru Nobuyoshi

Classifications

• C09D7/65

  macromolecular (C09D7/41-C09D7/48 take precedence) · CPC title

• C09D5/1687

  Use of special additives · CPC title

• C09D151/003

  grafted on to macromolecular compounds obtained by reactions only involving unsaturated carbon-to-carbon bonds (C09D151/04, C09D151/06 take precedence) · CPC title

• C08F283/124

  on to polysiloxanes having carbon-to-carbon double bonds · CPC title

• C08F265/06

  Polymerisation of acrylate or methacrylate esters on to polymers thereof · CPC title