Gas sensor

Patent metadata

Field	Value
Publication number	US-2021364458-A1
Application number	US-202117396653-A
Country	US
Kind code	A1
Filing date	Aug 6, 2021
Priority date	May 21, 2019
Publication date	Nov 25, 2021
Grant date	—

Abstract

A gas sensor includes a substrate, a support layer, a base layer, a heater layer disposed on or above the base layer, a gas sensing layer that is disposed on or above one of the heater layer and the base layer and that has a gas concentration dependent electrical impedance, and a detection electrode that is electrically connected to the gas sensing layer and that detects the impedance of the gas sensing layer. The substrate has a cavity and an opening formed by the cavity. The support layer is disposed on the substrate so as to cover at least an entire periphery of the opening. The base layer is supported by the support layer above the cavity so as to be separated from the substrate. A portion of the support layer in contact with the cavity has a first phononic crystal structure structured by a plurality of regularly arranged through-holes.

First claim

What is claimed is:

1 . A gas sensor comprising:
a substrate; a support layer; a base layer; a heater layer disposed on or above the base layer; a gas sensing layer disposed on or above one of the heater layer and the base layer, the gas sensing layer having an electrical impedance that is gas concentration dependent; and a detection electrode electrically connected to the gas sensing layer, the detection electrode detecting the impedance of the gas sensing layer, wherein the substrate has a cavity, wherein the substrate has an opening formed by the cavity in plan view, wherein the support layer is disposed on the substrate so as to cover at least an entire periphery of the opening, wherein the base layer is supported by the support layer above the cavity so as to be separated from the substrate, and wherein the support layer has a first phononic crystal structure in a portion in contact with the cavity, and the first phononic crystal structure is structured by a plurality of regularly arranged through-holes.

2 . The gas sensor according to claim 1 , wherein the gas sensing layer is disposed on or above the heater layer.

3 . The gas sensor according to claim 1 , further comprising:
an electrically insulating layer, wherein the electrically insulating layer is disposed between the heater layer and the detection electrode.

4 . The gas sensor according to claim 1 , wherein the gas sensing layer has a second phononic crystal structure structured by a plurality of regularly arranged through-holes.

5 . The gas sensor according to claim 1 , wherein the heater layer comprises a resistance heating wire, and
wherein the gas sensor further comprises a first interconnection wire and a second interconnection wire each electrically connected to the resistance heating wire and each supplying an electric current to the resistance heating wire.

6 . The gas sensor according to claim 5 , wherein the resistance heating wire has a third phononic crystal structure structured by a plurality of regularly arranged through-holes.

7 . The gas sensor according to claim 5 , wherein the first interconnection wire and/or the second interconnection wire has a fourth phononic crystal structure structured by a plurality of regularly arranged through-holes.

8 . The gas sensor according to claim 1 , wherein the heater layer is a Peltier element layer including a p-type interconnection wire, an n-type interconnection wire, and a metal contact.

9 . The gas sensor according to claim 8 , wherein the p-type interconnection wire and/or the n-type interconnection wire have a fifth phononic crystal structure structured by a plurality of regularly arranged through-holes.

10 . The gas sensor according to claim 1 , further comprising:
a third interconnection wire and a fourth interconnection wire that are electrically connected to the detection electrode and that transmit a detection signal output from the detection electrode.

11 . The gas sensor according to claim 10 , wherein the third interconnection wire and/or the fourth interconnection wire have a sixth phononic crystal structure structured by a plurality of regularly arranged through-holes.

12 . The gas sensor according to claim 1 , wherein the first phononic crystal structure includes a first domain and a second domain that are phononic crystal domains,
wherein the first domain is formed by a plurality of through-holes regularly arranged in a first direction in plan view, and wherein the second domain is formed by a plurality of through-holes regularly arranged in a second direction that differs from the first direction in plan view.

13 . The gas sensor according to claim 1 , wherein the substrate has a through-hole that connects both principal surfaces of the substrate to each other, and the through-hole functions as the cavity,

14 . A gas sensor system comprising:
the gas sensor according to claim 1 , and a controller that supplies electrical power to the heater layer of the gas sensor and receives a detection signal output from the detection electrode.

15 . A gas sensor comprising:
a substrate; a support layer; a base layer; a heater layer disposed on or above the base layer; a gas sensing layer disposed on or above one of the heater layer and the base layer, the gas sensing layer having an electrical impedance that is gas concentration dependent; and a detection electrode electrically connected to the gas sensing layer, the detection electrode detecting the impedance of the gas sensing layer, wherein the substrate has a cavity, wherein the substrate has an opening formed by the cavity in plan view, wherein the support layer is disposed on the substrate so as to cover at least part of the periphery of the opening, wherein the base layer is supported by the support layer above the cavity so as to be separated from the substrate, and wherein the support layer has a first phononic crystal structure in a portion in contact with the cavity, and the first phononic crystal structure is structured by a plurality of regularly arranged through-holes.

Assignees

• Panasonic Ip Man Co Ltd

Inventors

• Nakamura Kunihiko
• Fujikane Masaki
• Takahashi Kouhei
• Tambo Naoki
• Naito Yasuyuki

Classifications

• G01N27/02 Primary

  by investigating impedance · CPC title

• G01N27/128

  Microapparatus · CPC title

• G01N33/0027 Primary

  concerning the detector · CPC title