Methods and system for redox flow battery idle state

Patent metadata

Field	Value
Publication number	US-2021359315-A1
Application number	US-202117308890-A
Country	US
Kind code	A1
Filing date	May 5, 2021
Priority date	May 15, 2020
Publication date	Nov 18, 2021
Grant date	—

Abstract

Methods and systems are provided for a redox flow battery system. In one example, a method of operating a redox flow battery system includes switching the redox flow battery system to an idle mode and completely draining electrolytes from one or more electrode compartments of the redox flow battery system. The one or more electrode compartments may be purged with a gas and refilled with fresh electrolytes.

First claim

1 . A method of operating a redox flow battery system, the method comprising:
responsive to switching the redox flow battery system to an idle mode, wherein the idle mode includes operation of the redox flow battery system outside of a charging mode and outside of a discharging mode,
completely draining electrolytes from one or more electrode compartments of the redox flow battery system;
purging the one or more electrode compartments with a gas; and
refilling the one or more electrode compartments with fresh electrolytes.

2 . The method of claim 1 , wherein the electrolytes are completely drained from the one or more electrode compartments responsive to a first threshold period of time elapsing, and
wherein the method further comprises, in response to a second threshold period of time elapsing while the redox flow battery system is in the idle mode, the second threshold period of time shorter than the first threshold period of time, activating an electrolyte pump to circulate the electrolytes through the one or more electrode compartments.

3 . The method of claim 2 , further comprising deactivating the electrolyte pump following activation of the electrolyte pump.

4 . The method of claim 1 , wherein purging the one or more electrode compartments with the gas comprises flushing the one or more electrode compartments with an inert gas.

5 . The method of claim 1 , wherein purging the one or more electrode compartments with the gas comprises flowing the gas to the one or more electrode compartments during draining of the one or more electrode compartments until a pressure measured in the one or more electrode compartments indicates that the one or more electrode compartments are empty.

6 . The method of claim 1 , wherein completely draining the electrolytes from the one or more electrode compartments, purging the one or more electrode compartments, and refilling the one or more electrode compartments comprises draining, purging, and refilling a negative electrode compartment.

7 . The method of claim 1 , wherein completely draining the electrolytes from the one or more electrode compartments, purging the one or more electrode compartments, and refilling the one or more electrode compartments comprises draining, purging, and refilling each of a negative electrode compartment and a positive electrode compartment.

8 . The method of claim 1 , wherein refilling the one or more electrode compartments with the fresh electrolytes comprises replenishing the one or more electrode compartments with electrolytes having a lower pH and a lower iron hydroxide content than the electrolytes drained from the one or more electrode compartments.

9 . The method of claim 1 , wherein completely draining the electrolytes from the one or more electrode compartments, purging the one or more electrode compartments with the gas, and refilling the one or more electrode compartments with the fresh electrolytes are performed in sequence, and
wherein refilling the one or more electrode compartments with the fresh electrolytes occurs periodically.

10 . A method of operating a redox flow battery system, the method comprising:
switching the redox flow battery system to an idle mode, wherein the idle mode includes operation of the redox flow battery system outside of a charging mode and outside of a discharging mode; responsive to a first threshold period of time elapsing while the redox flow battery system is in the idle mode,
activating an electrolyte pump to circulate electrolyte through at least one electrode compartment of the redox flow battery system; and
responsive to a second threshold period of time elapsing while the redox flow battery system is in the idle mode, the second threshold period of time longer than the first threshold period of time;
completely draining the at least one electrode compartment, purging the at least one electrode compartment with a gas, and periodically refilling the at least one electrode compartment with fresh electrolyte.

11 . The method of claim 10 , further comprising initiating a first timer to monitor passage of time relative to the first threshold period of time and a second timer to monitor passage of time relative to the second threshold period of time,
wherein the first timer and the second timer are simultaneously initiated by switching of the redox flow battery system to the idle mode.

12 . The method of claim 11 , further comprising:
upon activating the electrolyte pump, initiating a third timer to monitor a third threshold period of time; and deactivating the electrolyte pump after passage of the third threshold period of time.

13 . The method of claim 12 , wherein elapsing of the first and third threshold periods of time occur before the second threshold period of time elapses, and wherein the first timer is reset when the third threshold period of time elapses.

14 . The method of claim 10 , wherein activating the electrolyte pump in response to the first threshold period of time elapsing occurs one or more times during the second threshold period of time.

15 . The method of claim 10 , further comprising prioritizing draining, purging, and periodically refilling the at least one electrode compartment in response to the second threshold period of time elapsing over activating the electrolyte pump in response to the first threshold period of time elapsing when elapsing of the first and second threshold periods of time coincide.

16 . The method of claim 10 , wherein purging the at least one electrode compartment with the gas comprises flowing the gas through the at least one electrode compartment under oxygen-free conditions to flush the at least one electrode compartment with a target volume of the gas, and wherein the at least one electrode compartment comprises a negative electrode compartment and a positive electrode compartment.

17 . The method of claim 16 , further comprising halting the flowing of the gas through the at least one electrode compartment and periodically refilling the at least one electrode compartment when the target volume of the gas is attained.

18 . A redox flow battery system, comprising:
a power module comprising a plurality of redox flow battery cell stacks, each of the plurality of redox flow battery cell stacks comprising a redox flow battery cell; an electrolyte pump capable of delivering electrolyte from an electrolyte tank to the power module; and a power control system with a controller storing executable instructions in non-transitory memory, the instructions executable to:
switch the redox flow battery system to an idle mode, wherein the idle mode includes operation of the redox flow battery system outside of a charging mode and outside of a discharging mode;
activate an electrolyte pump while the redox flow battery system is in the idle mode to circulate electrolyte through one or more electrode compartments of the redox flow battery system;
completely drain the electrolyte from the one or more electrode compartments of the redox flow battery system while the redox flow battery system in in the idle mode;
purge the drained one or more electrode compartments with a gas; and
periodically refill the drained and purged one or more electrode compartments with fresh electrolyte.

19 . The redox flow battery system of claim 18 , wherein completely draining the electrolyte from the one or more electrode compartments comprises opening a drain valve of the one or more electrode compartments.

20 . The redox flow battery system of cla

Assignees

• Ess Technology Inc

Inventors

• Song Yang
• Mcdonald Timothy J
• Fisher Kenneth

Classifications

• H01M8/04283 Primary

  Supply means of electrolyte to or in matrix-fuel cells · CPC title

• H01M8/0482

  of the electrolyte · CPC title

• H01M8/04231

  Purging of the reactants · CPC title

• H01M8/188 Primary

  by recharging of redox couples containing fluids; Redox flow type batteries · CPC title

• Y02E60/50

  Fuel cells · CPC title