Development of ruthenium-copper nano-sponge electrodes for ambient electrochemical reduction of nitrogen to ammonia

Patent metadata

Field	Value
Publication number	US-2021340683-A1
Application number	US-202017085720-A
Country	US
Kind code	A1
Filing date	Oct 30, 2020
Priority date	May 1, 2020
Publication date	Nov 4, 2021
Grant date	—

Abstract

A ruthenium-copper (RuCu) nano-sponge (NSP) electrocatalyst for use in the electrolytic reduction of nitrogen to provide ammonia is described. The RuCu NSP can be prepared as a porous nanoparticle comprising a RuCu alloy via facile reduction of Ru and Cu precursors under ambient conditions. Electrodes prepared with surface disposed RuCu NSPs can be used to prepare ammonia from nitrogen with good yields and Faradaic efficiency at room temperature and atmospheric pressure.

First claim

What is claimed is:

1 . A method of producing ammonia, the method comprising contacting nitrogen with a source of protons and a source of electrons in the presence of a catalyst comprising a ruthenium-copper (RuCu) nano-sponge (NSP), thereby reducing the nitrogen to produce ammonia.

2 . The method of claim 1 , wherein the RuCu NSP comprises porous nanoparticles comprising a bimetallic alloy of the formula Ru x Cu 1-x , wherein 0.01≤x≤0.5.

3 . The method of claim 2 , wherein 0.1≤x≤0.4.

4 . The method of claim 3 , wherein x is 0.15.

5 . The method of claim 1 , wherein the contacting is performed in an electrolytic cell, wherein the catalyst is disposed on the surface of a cathode electrode, wherein the electrolytic cell comprises an aqueous electrolyte, and wherein the contacting is performed by:
(i) feeding gaseous nitrogen to the electrolytic cell; and (ii) running a current through the electrolytic cell.

6 . The method of claim 5 , wherein the ammonia is produced at an electrode potential between about −1.0 volts (V) and about 0.2 V versus reversible hydrogen electrode (RHE).

7 . The method of claim 6 , wherein the ammonia is produced at an electrode potential between about −0.5 V and about 0.05 V versus RHE.

8 . The method of claim 7 , wherein the ammonia is produced at an electrode potential of about −0.2 V versus RHE.

9 . The method of claim 6 , wherein the Faradaic efficiency of the catalyst is greater than about 0.5%.

10 . The method of claim 9 , wherein the Faradaic efficiency of the catalyst is about 4.39%.

11 . The method of claim 5 , wherein the aqueous electrolyte comprises between about 0.05 molar (M) and about 2 M potassium hydroxide.

12 . The method of claim 1 , wherein the ammonia is produced at a rate of 20 micrograms per milligram of catalyst per hour (μg mg cat −1 h −1 ) or greater.

13 . The method of claim 12 , where ammonia is produced at a rate of about 26.25 μg mg cat −1 h −1 .

14 . The method of claim 1 , wherein the contacting is performed at room temperature and/or atmospheric pressure.

15 . A method of preparing a ruthenium-copper (RuCu) nano-sponge (NSP), the method comprising:
(a) providing an aqueous solution comprising a ruthenium (Ru) precursor and a copper (Cu) precursor at a predetermined ratio, and (b) contacting the aqueous solution from (a) with an aqueous solution of a borohydride reducing agent, thereby preparing the RuCu NSP.

16 . The method of claim 15 , wherein the borohydride reducing agent is an alkali metal borohydride selected from lithium borohydride, potassium borohydride, and sodium borohydride.

17 . The method of claim 15 , wherein the Ru precursor is a Ru halide.

18 . The method of claim 15 , wherein the Cu precursor is a Cu halide.

19 . The method of claim 15 , wherein the predetermined ratio results in a molar ratio of Ru to Cu of between 99:1 and 1:99.

20 . A composition comprising a ruthenium-copper (RuCu) nano-sponge (NSP), wherein the RuCu NSP comprises a porous nanoparticle comprising a RuCu alloy.

21 . The composition of claim 20 , wherein the RuCu NSP comprises a porous nanoparticle comprising Ru x Cu 1-x , where 0.01≤x≤0.50.

22 . The composition of claim 21 , where 0.1≤x≤0.40.

23 . The composition of claim 22 , where x is 0.15.

24 . The composition of claim 20 , wherein the porous nanoparticle has an average diameter between about 10 nanometers (nm) and about 15 nm.

25 . An electrode comprising the composition of claim 20 .

Assignees

• Univ Tennessee Res Found

Inventors

• Zhang feng yuan
• Li Kui

Classifications

• C25B1/27

  Ammonia · CPC title

• B82Y40/00

  Manufacture or treatment of nanostructures · CPC title

• B82Y30/00

  Nanotechnology for materials or surface science, e.g. nanocomposites · CPC title

• C01C1/02

  Preparation, {purification} or separation of ammonia · CPC title

• C25B11/089

  Alloys · CPC title