Systems, methods, and devices for actuation of build material

Patent metadata

Field	Value
Publication number	US-2021331376-A1
Application number	US-202117238006-A
Country	US
Kind code	A1
Filing date	Apr 22, 2021
Priority date	Apr 23, 2020
Publication date	Oct 28, 2021
Grant date	—

Abstract

An actuation method comprising applying a force to a first rod of build material disposed within an actuation volume. The first rod of build material may include at least one metal. The method may further comprise moving the first rod of build material in a direction substantially parallel to or substantially coaxial with a longitudinal axis of the first rod of build material toward an extrusion head and loading a second rod of build material into the actuation volume. The second rod of build material may include at least one metal. A longitudinal axis of the second rod may be substantially coaxial with the longitudinal axis of the first rod. The applying step and the moving step may be repeated for the second rod of build material.

First claim

We claim:

1 . An actuation method, the method comprising:
applying a force to a first rod of build material disposed within an actuation volume, wherein the first rod of build material includes at least one metal; moving the first rod of build material in a direction substantially parallel to or substantially coaxial with a longitudinal axis of the first rod of build material toward an extrusion head; loading a second rod of build material into the actuation volume, wherein the second rod of build material includes at least one metal, and wherein a longitudinal axis of the second rod is substantially coaxial with the longitudinal axis of the first rod; and repeating the applying step and the moving step to the second rod of build material.

2 . The method of claim 1 , wherein the force is applied by a body to an end surface of the first rod or the second rod, and wherein, prior to the loading step, the body rotates about an axis perpendicular to or parallel to the longitudinal axis of the first rod or the second rod.

3 . The method of claim 1 , wherein the actuation volume is defined by a tube and, wherein, prior to the loading step, the tube is moved relative to the extrusion head.

4 . The method of claim 1 , wherein the wherein the force is applied by a body to an end surface of the first rod or the second rod, and wherein the body is driven by at least one of pneumatic pressure or a ballista.

5 . The method of claim 1 , wherein the force includes a component that is perpendicular to the longitudinal axis of the first rod or the second rod, and wherein the force is applied by at least two structures.

6 . The method of claim 5 , wherein at least one of the two structures is an arm pivotable about an axis that is parallel to the longitudinal axis of the first rod or the second rod or is translatable in a direction perpendicular to the longitudinal axis of the first rod or the second rod.

7 . The method of claim 5 , wherein the force is applied by a first pair of arms and a second pair of arms, downstream of the first pair of arms.

8 . The method of claim 7 , wherein, during the applying the force step, in a first configuration, the first pair of arms is in a closed state and the second pair of arms is in a closed state and, in a second configuration, the first pair of arms is in the closed state and the second pair of arms is in an open state.

9 . The method of claim 1 , wherein the actuation volume is a first actuation volume, and the force is a first force, the method further comprising:
applying a second force to a third rod of build material disposed within a second actuation volume, wherein the third rod of build material includes at least one metal, and wherein a longitudinal axis of the third rod is parallel to but not coaxial with the longitudinal axis of the first rod.

10 . The method of claim 1 , wherein the force causes grooves to be formed in the first rod or wherein each of the first rod and the second rod includes grooves preformed thereon prior to the force being applied.

11 . The method of claim 1 , wherein the force is applied by a belt or a tread disposed about at least one pulley.

12 . The method of claim 10 , wherein a worm gear exerts a force on the belt or the tread.

13 . The method of clam 1 , wherein the force is exerted by at least one rotating helix.

14 . The method of claim 13 , wherein, while the force is applied to the first rod or the second rod, the respective first rod or second rod rotates with respect to the extrusion head.

15 . The method of claim 1 , wherein each of the first rod and the second rod defines a central opening, and wherein the force is exerted via a tap inserted into the central opening.

16 . An actuation method, the method comprising:
using a body, applying a first force to a first rod of build material disposed within a first actuation volume, wherein the first rod of build material includes at least one metal; moving the first rod of build material in a direction substantially parallel to or substantially coaxial with a longitudinal axis of the first rod of build material toward an extrusion head; moving at least one of the body or the first actuation volume so that the at least one of the body or the first actuation volume does not intersect a longitudinal axis of the extrusion head; using the body, applying a second force to a second rod of build material disposed within a second actuation volume, wherein the second rod of build material includes at least one metal; and moving the second rod of build material in a direction substantially parallel to or substantially coaxial with the longitudinal axis of the second rod toward the extrusion head.

17 . The method of claim 16 , wherein the first actuation volume is the same as the second actuation volume.

18 . The method of claim 16 , wherein the first actuation volume is defined by a first tube, and wherein the second actuation volume is defined by a second tube.

19 . An actuation method, the method comprising:
simultaneously applying a first force to a first rod of build material and a second force to a second rod of build material, wherein each of the first rod and the second rod includes metal; and simultaneously moving the first rod along a longitudinal axis of the first rod and the second rod along a longitudinal axis of the second rod.

20 . The method of claim 19 , wherein the moving step causes each of the first rod and the second rod to move toward a single extrusion head.

Assignees

• Desktop Metal Inc

Inventors

• Preston Aaron M
• Haider Charles J
• Titchener Paul
• Barbati Alexander C
• Mykulowycz Nicholas

Classifications

• Y02P10/25

  Process efficiency · CPC title

• B29C48/252

  Drive or actuation means; Transmission means; Screw supporting means · CPC title

• B29C48/92

  Measuring, controlling or regulating · CPC title

• B29C48/02

  Small extruding apparatus, e.g. handheld, toy or laboratory extruders · CPC title

• B29C48/022

  characterised by the choice of material · CPC title