Styrene-based copolymer for electrode binder of solid alkaline fuel cell and membrane electrode assembly comprising the same

Patent metadata

Field	Value
Publication number	US-2021320303-A1
Application number	US-202016901127-A
Country	US
Kind code	A1
Filing date	Jun 15, 2020
Priority date	Apr 8, 2020
Publication date	Oct 14, 2021
Grant date	—

Abstract

The present disclosure relates to a styrene-based copolymer for an electrode binder of a solid alkaline fuel cell, represented by the following Chemical Formula 1, an electrode binder including the same, and a membrane electrode assembly including the electrode binder. The electrode binder for a solid alkaline fuel cell is obtained by dispersing the styrene-based copolymer for an electrode binder in a mixed solvent of alcohol with water. Thus, even when coating electrode catalyst slurry including the electrode binder directly on an electrolyte membrane, the electrolyte membrane is not damaged so that the quality of a solid alkaline fuel cell using the same may be improved.wherein x is an integer of 2-10, andeach of m and n represents the number of repeating units.

First claim

1 . A method for preparing an electrode binder of a solid alkaline fuel cell, comprising the steps of:
(1) polymerizing a styrene-based polymer; (2) substituting a part of phenyl groups of the styrene-based polymer with acyl groups to obtain an acyl group-substituted styrene-based polymer; (3) reducing ketone groups of the acyl group-substituted styrene-based polymer to obtain a ketone group-reduced styrene-based polymer; (4) substituting the ketone group-reduced styrene-based polymer with quaternary ammonium to obtain a quaternary ammonium-substituted styrene-based polymer; (5) reacting the quaternary ammonium-substituted styrene-based polymer with an aqueous basic solution so that the halogen ions ionically bound to quaternary ammonium may be substituted with hydroxide ions (OH − ), thereby providing a styrene-based copolymer represented by the following Chemical Formula 1,

wherein x is an integer of 2-10, and
each of m and n represents the number of repeating units,
wherein the styrene-based copolymer has a molecular weight (M n ) of 5,000-200,000 q/mol; and
(6) dispersing the styrene-based copolymer in a mixed solvent including 25-400 parts by weight of water based on 100 parts by weight of alcohol.

2 . (canceled)

3 . The method of claim 1 , wherein the polymerization in step (1) is carried out by any one of leaving radical polymerization, anion polymerization and cation polymerization.

4 . The method of claim 1 , wherein the reduction of ketone groups in step (3) is carried out by dissolving the acyl group-substituted styrene-based polymer in 1,2-dichloroethane and carrying out reaction with trifluoroacetic acid and triethylsilane.

5 . The method of claim 4 , wherein a step of mixing the ketone group-reduced styrene-based polymer with a basic solution to perform neutralization is further carried out, after completing the reduction of ketone groups.

6 - 8 . (canceled)

9 . A method for manufacturing a membrane electrode assembly for a solid alkaline fuel cell according to claim 1 , which comprises the steps of:
mixing the electrode binder for a solid alkaline fuel cell, a catalyst, water and a solvent to prepare catalyst electrode slurry, the catalyst is selected from the group consisting of Ni, Aq, and Cu; and coating the catalyst electrode slurry directly on an electrolyte membrane to obtain a membrane electrode assembly.

10 . The method for manufacturing a membrane electrode assembly for a solid alkaline fuel cell according to claim 9 , wherein the coating is selected from the group consisting of spray coating, catalyst coated membrane (CCM) coating and catalyst coated gas diffusion media (CCG) coating.

11 . (canceled)

Assignees

• Korea Inst Sci & Tech

Inventors

• Kim Hyoung-Juhn
• Chae Ji Eon
• Lee So Young
• Park Hee-Young
• Kim Jin Young
• Jang Jong Hyun
• Park Hyun Seo
• Yoo Sung Jong

Classifications

• H01M4/9041

  Metals or alloys (H01M4/92 takes precedence) · CPC title

• H01M2008/1095

  Fuel cells with polymeric electrolytes · CPC title

• H01M4/8828

  Coating with slurry or ink · CPC title

• H01M4/8668 Primary

  Binders · CPC title

• H01M4/881

  Electrolytic membranes · CPC title