Control and switch design for multiple phase change loops

Patent metadata

Field	Value
Publication number	US-2021302088-A1
Application number	US-202016831277-A
Country	US
Kind code	A1
Filing date	Mar 26, 2020
Priority date	Mar 26, 2020
Publication date	Sep 30, 2021
Grant date	—

Abstract

A cooling system includes an evaporator, connected through fluid lines to a first condenser, a second condenser, a compressor, and a thermal expansion valve. One or more valves are arranged in the fluid lines. The one or more valves operated to, in a first mode, circulate fluid between the evaporator the first condenser; in a second mode, circulate the fluid between a) the evaporator and the first condenser, and b) the evaporator, the second condenser, and the thermal expansion valve, and; in a third mode, circulate the fluid between a) the evaporator and the first condenser, and c) the evaporator, the compressor, the second condenser, and the thermal expansion valve.

First claim

What is claimed is:

1 . A cooling system, comprising:
an evaporator, connected through fluid lines to a first condenser, a second condenser, a compressor, and a thermal expansion valve; and one or more valves that are arranged in the fluid lines, the one or more valves operated to
in a first mode, circulate fluid between the evaporator the first condenser,
in a second mode, circulate the fluid between a) the evaporator and the first condenser, and b) the evaporator, the second condenser, and the thermal expansion valve, and
in a third mode, circulate the fluid between a) the evaporator and the first condenser, and c) the evaporator, the compressor, the second condenser, and the thermal expansion valve.

2 . The cooling system of claim 1 , wherein the cooling system transitions between the first mode, the second mode, and the third mode automatically, based on pressure at an outlet of the evaporator.

3 . The cooling system of claim 2 , wherein the cooling system transitions into the first mode when the pressure at the outlet of the evaporator is below a first pressure threshold.

4 . The cooling system of claim 2 , wherein the cooling system transitions into the second mode when the pressure at the outlet of the evaporator is above the first pressure threshold and below a second pressure threshold.

5 . The cooling system of claim 4 , wherein the cooling system transitions into the third mode when the pressure at the outlet of the evaporator is above the second pressure threshold.

6 . The cooling system of claim 4 , wherein the cooling system transitions into the third mode when the pressure at the outlet of the evaporator is greater than the second pressure threshold by a first predefined amount, and transitions out of the third mode when the pressure at the outlet of the evaporator is less than the second pressure threshold by a second predefined amount.

7 . The cooling system of claim 1 , wherein the evaporator and the first condenser form a thermosiphon loop that circulates between the evaporator and the first condenser passively, without use of a motor.

8 . The cooling system of claim 1 , wherein the compressor is turned on in the third mode and turned off in the first mode and the second mode.

9 . The cooling system of claim 1 , wherein, in the third mode, pressure is released through the thermal expansion valve creating a pressure drop across the thermal expansion valve, and in the second mode, the pressure across the thermal expansion valve is maintained to be uniform.

10 . The cooling system of claim 1 , wherein, in the third mode, based on a measurement that indicates an amount of the fluid that is in vapor form at an inlet of the evaporator, the one or more valves are operated to increase the fluid circulation from the evaporator to the compressor, and the second condenser.

11 . The cooling system of claim 1 , wherein the one or more valves includes a three-way valve that is operated to fluidly connect the evaporator to only the first condenser in the first mode.

12 . The cooling system of claim 11 , wherein the one or more valves includes a bypass valve connected in parallel with the compressor and in series with the second condenser that is operated to
in the second mode, open and bypass the compressor resulting in fluid circulation from the evaporator to the second condenser, and in the third mode, close, resulting in fluid circulation from through the compressor to the second condenser, in the third mode.

13 . The cooling system of claim 1 , wherein the second condenser consists of a plurality of secondary condensers.

14 . The cooling system of claim 1 , wherein the compressor is an adjustable compressor, and adjustments of the compressor provide varying cooling capabilities.

15 . An electronics rack that houses IT equipment and a cooling system that is thermally coupled to the IT equipment, the cooling system including
an evaporator, connected through fluid lines to a first condenser, a second condenser, a compressor, and a thermal expansion valve; and one or more valves that are arranged in the fluid lines, the one or more valves operated to
in a first mode, circulate fluid between the evaporator the first condenser,
in a second mode, circulate the fluid between a) the evaporator and the first condenser, and b) the evaporator, the second condenser, and the thermal expansion valve, and
in a third mode, circulate the fluid between a) the evaporator and the first condenser, and c) the evaporator, the compressor, the second condenser, and the thermal expansion valve.

16 . The electronics rack of claim 15 , wherein the cooling system transitions between the first mode, the second mode, and the third mode automatically, based on pressure at an outlet of the evaporator.

17 . The electronics rack of claim 16 , wherein the cooling system transitions into the first mode when the pressure at the outlet of the evaporator is below a first pressure threshold.

18 . The electronics rack of claim 16 , wherein the cooling system transitions into the second mode when the pressure at the outlet of the evaporator is above the first pressure threshold and below a second pressure threshold.

19 . The electronics rack of claim 18 , wherein the cooling system transitions into the third mode when the pressure at the outlet of the evaporator is above the second pressure threshold.

20 . The electronics rack of claim 15 , wherein the evaporator and the first condenser form a thermosiphon loop that circulates between the evaporator and the first condenser passively, without use of a motor.

Assignees

• Baidu Usa Llc

Inventors

• Shao Shuai
• Gao Tianyi

Classifications

• F01P2007/146

  using valves · CPC title

• H05K7/20318 Primary

  Condensers · CPC title

• H05K7/20818

  within cabinets for removing heat from server blades · CPC title

• F25B2700/1931

  Discharge pressures · CPC title

• F25B2600/027

  by controlling pressure · CPC title