Structurally modified nanosheets of metal oxides and related methods

Patent metadata

Field	Value
Publication number	US-2021230753-A1
Application number	US-202117155180-A
Country	US
Kind code	A1
Filing date	Jan 22, 2021
Priority date	Jan 24, 2020
Publication date	Jul 29, 2021
Grant date	—

Abstract

Electrocatalytic materials and methods of making the electrocatalytic materials are provided. Such a method may comprise forming precursor nanosheets comprising a precursor metal on a surface of a substrate; exposing the precursor nanosheets to a modifier solution comprising a polar, aprotic solvent and a metal salt at a temperature and for a period of time, the metal salt comprising a metal cation and an anion, thereby forming modified precursor nanosheets; and calcining the modified precursor nanosheets for a period of time to form an electrocatalytic material comprising structurally modified nanosheets and the substrate, each nanosheet extending from the surface of the substrate and having a solid matrix. The solid matrix defines pores distributed throughout the solid matrix and comprises a precursor metal oxide and domains of another metal oxide distributed throughout the precursor metal oxide; or the solid matrix comprises the precursor metal oxide and nanoparticles of the another metal oxide distributed on a surface of the solid matrix.

First claim

What is claimed is:

1 . A method of making an electrocatalytic material, the method comprising:
(a) forming precursor nanosheets comprising a precursor metal on a surface of a substrate; (b) exposing the precursor nanosheets to a modifier solution comprising a polar, aprotic solvent and a metal salt at a temperature and for a period of time, the metal salt comprising a metal cation and an anion, thereby forming modified precursor nanosheets; and (c) calcining the modified precursor nanosheets for a period of time to form an electrocatalytic material comprising structurally modified nanosheets and the substrate, each nanosheet extending from the surface of the substrate and having a solid matrix, wherein the solid matrix defines pores distributed throughout the solid matrix and comprises a precursor metal oxide and domains of another metal oxide distributed throughout the precursor metal oxide; or wherein the solid matrix comprises the precursor metal oxide and nanoparticles of the another metal oxide distributed on a surface of the solid matrix.

2 . The method of claim 1 , wherein the polar, aprotic solvent is selected from the group consisting of acetone, dimethyl sulfoxide (DMSO), dimethylformamide (DMF), acetonitrile, and combinations thereof.

3 . The method of claim 1 , wherein the metal salt is a chloride.

4 . The method of claim 1 , wherein the metal salt is a nitrate.

5 . The method of claim 1 , further comprising, after step (b) and prior to step (c), exposing the precursor nanosheets to another modifier solution comprising the polar, aprotic solvent and another metal salt.

6 . The method of claim 1 , wherein the precursor metal oxide and the another metal oxide are different metal oxides.

7 . The method of claim 1 , wherein the solid matrix comprises three or more different metal oxides.

8 . The method of claim 1 , wherein the precursor metal oxide and the another metal oxide are independently selected from the group consisting of Fe oxides, Co oxides, Ni oxides, and Mn oxides.

9 . The method of claim 1 , wherein the precursor metal oxide is a Ni oxide and the another metal oxide is selected from the group consisting of Fe oxides, Co oxides, Mn oxides, and combinations thereof.

10 . The method of claim 1 , wherein the precursor metal oxide is a Ni oxide and the another metal oxide is a combination of Fe oxides and Mn oxides.

11 . The method of claim 1 , wherein the structurally modified nanosheets are porous nanosheets wherein the solid matrix defines pores distributed throughout the solid matrix and comprises the precursor metal oxide and domains of the another metal oxide distributed throughout the precursor metal oxide.

12 . The method of claim 1 , wherein the structurally modified nanosheets are branched nanosheets wherein the solid matrix comprises the precursor metal oxide and nanoparticles of another metal oxide distributed on the surface of the solid matrix.

13 . The method of claim 11 , wherein the solid matrix has outer surfaces which are free of any nanostructures.

14 . The method of claim 12 , wherein the branched nanosheets are not porous.

15 . The method of claim 12 , wherein the solid matrix has outer surfaces which are free of any nanostructures except for the nanoparticles.

16 . The method of claim 15 , wherein the branched nanosheets are not porous.

17 . An electrocatalytic material comprising structurally modified nanosheets and a substrate, each nanosheet extending from a surface of the substrate and having a solid matrix, wherein the solid matrix defines pores distributed throughout the solid matrix and comprises a precursor metal oxide and domains of another metal oxide distributed throughout the precursor metal oxide; or wherein the solid matrix comprises the precursor metal oxide and nanoparticles of the another metal oxide distributed on a surface of the solid matrix.

18 . An electrocatalytic system comprising an electrochemical cell configured to contain an aqueous electrolyte solution, an electrode comprising the material of claim 17 , a counter electrode, and a power source configured to apply an electric potential across the electrodes.

19 . A method of using the electrocatalytic system of claim 18 , comprising applying the electric potential to oxidize water and produce 02.

Assignees

• Univ Northwestern

Inventors

• Du Jingshan
• Rong Qian
• Dravid Vinayak P

Classifications

• B82Y40/00

  Manufacture or treatment of nanostructures · CPC title

• B82Y30/00

  Nanotechnology for materials or surface science, e.g. nanocomposites · CPC title

• Y02E60/36

  Hydrogen production from non-carbon containing sources, e.g. by water electrolysis · CPC title

• C25B11/067

  Inorganic compound e.g. ITO, silica or titania · CPC title

• C25B11/053

  characterised by multilayer electrocatalytic coatings · CPC title