Servo motor controller having self-measuring function and self-monitoring function of mechanical stiffness
US-9429936-B2 · Aug 30, 2016 · US
US2021190582A1 · US · A1
| Field | Value |
|---|---|
| Publication number | US-2021190582-A1 |
| Application number | US-202017123285-A |
| Country | US |
| Kind code | A1 |
| Filing date | Dec 16, 2020 |
| Priority date | Dec 20, 2019 |
| Publication date | Jun 24, 2021 |
| Grant date | — |
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A method for determining a resonance frequency of a mechanical system including an electric motor coupled to a mechanical load, the method including:starting the motor by providing a supply voltage using a motor controller;once the electric motor is running at a predefined target rotational speed, applying a first excitation signal comprising a voltage pulse superimposed to the supply voltage;measuring a mechanical response of the mechanical system, using a measurement system coupled to the motor; andanalyzing the measured response, to determine at least one resonance frequency of the mechanical system.
Opening claim text (preview).
1 . A method for determining a resonance frequency of a mechanical system comprising an electric motor coupled to a mechanical load, said method comprising: starting the motor by providing a supply voltage using a motor controller; once the electric motor is running at a predefined target rotational speed, applying a first excitation signal comprising a voltage pulse superimposed to the supply voltage; measuring a mechanical response of the mechanical system, using a measurement system coupled to the motor; and analyzing the measured response, to determine at least one resonance frequency of the mechanical system. 2 . The method according to claim 1 , wherein measuring a mechanical response of the mechanical system comprises measuring stator currents of the motor and wherein the resonance frequency of the mechanical system is determined based on the measured stator currents. 3 . The method according to claim 2 , wherein determining the resonance frequency of the mechanical system comprises: calculating, from the measured stator currents, corresponding stator current values expressed in the synchronous frame of the motor; identifying oscillations in the corresponding stator current values; determining the resonance frequency based on the identified oscillations. 4 . The method according to claim 3 , wherein the method further comprises calculating phase difference values between the calculated corresponding stator current values and determining the resonance frequency based on the oscillations identified in the phase difference values. 5 . The method according to claim 1 , wherein measuring a mechanical response of the mechanical system comprises measuring a rotation speed of the motor and wherein the resonance frequency of the mechanical system is determined based on the measured rotation speed. 6 . The method according to claim 1 , wherein the method further comprises applying at least one additional excitation voltage pulse and measuring the corresponding response of the mechanical system, the resonance frequency being determined from the analysis of the measured responses. 7 . The method according to claim 6 , wherein said at least one additional excitation pulse differs from the first excitation pulse by at least one parameter, such as pulse length, or pulse amplitude, or the time interval between two consecutive pulses. 8 . The method according to claim 1 , wherein the method further comprises: changing the supply voltage using the motor controller to set the motor into a different rotational speed; once the electric motor is running at the new target rotational speed, applying another excitation signal comprising a voltage pulse superimposed to the supply voltage, using the pulse generator; measuring the new mechanical response of the mechanical system, using the measurement system; analyzing the measured response, to determine at least one resonance frequency of the mechanical system. 9 . The method according to claim 1 , wherein starting the motor comprises ramping up the supply voltage towards a threshold voltage value, and wherein the motor controller is placed in an open loop control mode once the electric motor is running at the predefined target rotational speed. 10 . The method according to claim 1 , wherein the method includes determining the type of mechanical coupling between the load and the motor based on the measured mechanical response. 11 . A method for driving a mechanical system comprising an electric motor coupled to a mechanical load, said method comprising: determining the resonance frequency of the mechanical system using a method in accordance with claim 1 ; modifying at least one operating parameter of the motor to avoid generating excitations near or at the determined resonance frequency. 12 . A device for determining a resonance frequency of a mechanical system comprising an electric motor coupled to a mechanical load, said device being configured to: start the motor by providing a supply voltage using a motor controller; once the electric motor is running at a predefined target rotational speed, applying a first excitation signal comprising a voltage pulse superimposed to the supply voltage; measure a mechanical response of the mechanical system, using a measurement system coupled to the motor; and analyze the measured response, to determine at least one resonance frequency of the mechanical system.
Measuring resonant frequency · CPC title
Testing of machine parts · CPC title
Reduction of harmonics · CPC title
Detecting a fault condition, e.g. short circuit, locked rotor, open circuit or loss of load · CPC title
the fault being a power fluctuation · CPC title
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